In-suit dynes surface tension wettability control at plastic fabrics

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Jul 8, 2009, 1:31:58 AM7/8/09
to nano-micro-optics-laser-technology
Described is a method and device for optical inline tough less surface
tension control ODSTM-1 in DE19543289 by which the fast moving
substrate through the measuring gap. It’s transmitted with a chromatic
beam and spectral selected light source were two optical channels are
displaced and polarized by 90 degree to each other. Both optical axles
are precise and motor driven shift able in certain angles from 25 up
to 65 degree.

The spectral light photons, photonics, photovoltaic, illumination,
transmission, extinction, absorption grades are detectable by two
optical CCD imagine vision devices which are integrate in the sensor
case on the other side of the substrate. Material condition, moving
substrates means plastic foil, flexible, high-tech, film, laminate,
coating, bonding, labeling, co-extrusion, BOPP, LDPE, LLDPE, HDPE,
MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE,
Vinyl, Polyester, wrapping, self-adhesive tape, high strength, cross
laminated, adhesive coated films, reflective or magnetic sheeting,
automotive tape products, inkjet, heat sealing, security, pressure
sensitive tapes for entertainment industry, graphics for general
industrial and electrical applications, building or engineering,
photographs, masking or printable plastic films, polycarbonate,
acrylic, extruded or polished cellulose, optical grade polycarbonate,
sheets for IR or laser protection, filter sheet, imaging, capacitors,
binary oriented polystyrene sheet, multi layer co-extruded film, PVC
and PETG, polyimide, tear tapes for aerospace, automotive, medical,
bioengineering, renewable, agriculture, marine, household, commercial,
domestic, construction, industry, high porous membranes for use in
alkaline lithium ion batteries, fuel cells, filtration equipment. By
gauges from 10 to 500 microns, fabric widths up to 10,000mm and web
speeds up to 18 m/sec.

Optical properties
Material specific wavelength selection between 1,200-1,800nm, material
specific finger prints, molecular spectral properties, transmission,
optical angle scanning, ultra low level stray scatter light detection,
polarization, slot diaphragms, transverse displacements control the
light beams along and far from the optical X and Y axes. The results
are extreme scattering, diffraction, NIR, IR, stray light photons
generation into the layer areas at both sides of the moving substrate.
Their reflected and transmitted light intensities enables the
determination by defined formulas and data matrixes the surface
tension values in ranges from 28-62 mN/m or dynes which are direct
associate and bond to real static values for statistical quality
control (SQC).

And this entirely independent of the material specific influences as
like surface consistency, thickness, density, weight, opacity,
coherence, filling, stretching, shrinkage, structure, co-extrusion,
polar grouping, temperature, intrinsic motivation or viscosity,
hydrophobia, hydrophilic molecules, hydrogen, photonics, moisture,
water steam proof, bi-layer, polymer, patterning, nanostructure,
irradiation, isotopic, catalyst, coherence, absorption, photo mask
effect, radiation, resonance bands, Raman, electron spectroscopy for
chemical analysis ASTM or ATR method, property, acoustic photonic
liquid effects, pre material treatment as corona, plasma jet, flam
treatment.

Sophisticated, multi functional, optical online sensor systems
Patent pending DE10251610, patent grant in China 200310104764,
stationary, scanning control processes, devices and systems for fast
moving webs, or other material sheets to detect very precise and
reproduce their specified product properties during production. OPSS-1
OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS
monolithic spectral color sensors, precision line lasers, CCD image
devices, DSP, ATMEL, INFINEON sensor internal controllers, firmware,
high speed data link, scanning speeds from 20 up to 500 mm per second,
web widths up to 5,000 mm, measuring gaps from 2.0 up to 5.0mm,
optical inline detection of permeability, porosity, spectral
transmission, opacity, extinction, particle absorption, porosities
ranges from 80 up to 5,000 C.U. respective from 50 down to 3 Gurley,
position control of micro perforation lines with 0.1mm accuracy, from
0.050 up to 200 microns pore diameter by up to 300 pores per cm2.

With real time data determining of certain parameters, optical
transmission, spectral grades, porosity integrals, envelope curves,
internal calculated measuring values. Thus direct with close loops and
feedback to power electronics of fabrics treatment units. Micro
perforation or other treatment system makes it possible to compensate
any changes in web treatment parameters and their partial locations so
that each jumbo roll as well single, twin or quad bobbin sets can be
produced quantity and quality controlled without intermediate stops in
order of ISO 9001/9002 certifications.

Thus sophisticate, precise, liable, repeat accuracy, easy visualized,
optical online measurement techniques archives perfect ways to control
and convert pneumatic, fluid, gas, jet streams, static permeability,
naturally porous grades, filtration levels, breathable or ventilation
effects. Their conditions can be easily met by using optical
transmission technology thanks to described processing in fully online
stationary or scanning control units, extremely small pore dimensions,
high fabric speeds up to 1,000 meters per minute by high repetition
rates.

That completely independent from base material properties as
consistency, coloring, density, formation, pin holes, smoothness,
stretching, shrinking, brightness, opacity, spectral property, gauging
thickness weight, moisture content and other known influences.

Optical online OPSS-1 porosity vision scanning control system
permeability cluster control for electrostatic or laser micro
perforation machines, multiple color sensor head, spectral intensity,
DSP, FPGA, CCD, line, precise, laser, position, material finger print
detection, VIS wave length, opacity, defects, inspection, image
control, scanner systems, process software, line, camera, vision
control, filter, tipping, cigarette, book, packaging, magazine, bible,
wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils,
films, agriculture, cement, domestic or other moving fabrics or web
material.

----------------------------------------------------------------------

Outstanding Micro Cluster Patent Production Technologies

MLL-1 anti piracy micro laser treatment, line perforation real
alternative for galvanometer scanner, cluster micro technology for
hole pattern, perforation design, waves, zigzag or packages lines,
cryptograms, company logos, holograms, anti counterfeiting, security
paper, safety, bank note, metal sticker, printing, laminating,
coating, fruit, food, bread, vegetable, agriculture covering, credit
cards, transparent films, holographic paper, cigarette, tipping,
filter, aluminum foil, shrinkable film, tear tapes, labels,
cardboards, bar or matrix codes, marking, scribing, jewelry,
automotive, pharmacy, golf, smoking, chemical or medical product,
electronics part, indicators, porosity contours or profiles,
embossing, bioengineering, membrane, filtration, focus, holographic,
hinge-lid, pack, hole, porous, hole, line, micron. Patent pending
DE102004012081.

LPM-1 micro laser cluster perforation or other material treatment at
wide web, large area, surface or whole material cluster treatment,
cutting, welding, drilling, ablation, cleaning, melding, high power
dual rotation laser beam splitter, twin multiplexer level, 2/4 KW
optical input, flexible hollow fibers, 200 output channels, Co2,
diode. Material treatment and robotic handling for stainless steel,
ceramic, aluminum, wafer, gold, glass, silver, brass, copper, wafer,
silicon, titanium, diamonds, jewelry, silicon, solar, panel,
photovoltaic, micromachining, slitting, rewinding, refining machines
or stand along systems. Patent grant DE102004001327.

Nano Micro perforation or other material surface treatment,
electrostatic cluster perforation for cigarette, tipping, filter,
packaging, plug wrap, craft, cement sack, bag, fine and other paper,
silicon or other coatings, certain plastic films, laminates, porosity
from 80 up to 2,500 C.U., from 20 down to 6 Gurley, hole sizes from 50
nm up to 100 microns, hole densities from 80-260 h/cm2, zone widths
from 2.0-6.0 mm, up to 16,000,000 holes per Second, web speeds up to
500 m/min, web widths up to 2,000 mm. Patent grant DE10328937.

Twin AC/AC, AC/DC frequency shift converter high power, high
frequency, high voltage, ultra short mega peak current, electro static
nano or micro cluster perforation, ignition, sparking, arc, cigarette,
tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft,
food, plastic film, foil, textile, fabrics or other products,
switching converter, compressor, emergency, train, ship or vessel
power supply, generator, fuel cell, upward, downward, frequency shift
switching unit, stabilizer, soft starter, vector, phase, inverter,
servo system, motion, stepping, spindle, CNC, machine, asynchronous,
standard, motor, torque, automation, remote, gas, slab, laser, diode,
stack, fiber, beam, material, hybrid, plug-in, car, battery, lithium,
Ion, renewable, energy, wind, solar, panel, technology, recycling,
medical equipment, membrane filtration, robotic, photovoltaic,
industrial automation, drives, IGBT, MOSFET, FRETFET, HVFET, tube, rf,
hv. Patent grant DE10328937.

Optical online OPSS-1 porosity vision scanning control system
permeability cluster control for electrostatic or laser micro
perforation machines, multiple color sensor head, spectral intensity,
DSP, FPGA, CCD, line, precise, laser, position, material finger print
detection, VIS wave length, opacity, defects, inspection, image
control, scanner systems, process software, line, camera, vision
control, filter, tipping, cigarette, book, packaging, magazine, bible,
wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils,
films, agriculture, cement, domestic or other moving fabrics or web
material. Patent pending DE10251610. China patent grant 200310104764.

Optical dynes or surface tension control ODSTM-1 at fast moving
substrate, plastic, film, foil, tear tape, laminate, co-extrusion,
BOPP, LLDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online,
spectral, extinction, monolithic, sensor, analyzing, measurement, wave
length, Raman, stray, beaming, water drop, angle, inspection, corona,
plasma jet, laser, IR, NIR, scanning, wobbling, stray light,
spectrometer. Previous patent application DE19543289.

----------------------------------------------------------------------

Patent references
http://www.wikipatents.com/gb/2149092.html
http://www.wikipatents.com/de/3332886.html
http://www.wikipatents.com/de/2918283.html
http://www.freepatentsonline.com/EP0460369.html
http://www.freepatentsonline.com/7224447.html
http://v3.espacenet.com/publicationDetails/biblio?CC=EP&NR=0460369&KC=&FT=E
https://www.patent-net.de/index.php?content=projekt&id=163
https://www.patent-net.de/index.php?content=projekt&id=213
https://www.patent-net.de/index.php?content=projekt&id=155
https://www.patent-net.de/index.php?content=projekt&id=156
https://www.patent-net.de/index.php?content=projekt&id=214
https://www.patent-net.de/index.php?content=projekt&id=157
https://www.patent-net.de/index.php?content=projekt&id=158
https://www.patent-net.de/index.php?content=projekt&id=287

Technology down loads
http://www.microperforation.com/mll-1-laser-perforation.html
http://www.microperforation.com/lpm-1.html
http://www.microperforation.com/opss-1-optical-online-porosity.html
http://www.microperforation.com/igbt-esp-unit.html
http://www.microperforation.com/ipm-spanish.html
http://www.microperforation.com/online-perforation-cigarette.html
http://www.microperforation.com.cn/ipm-technology.html
http://www.microperforation.com.cn/ipm-spanish.html
http://www.deguodaguan.com/ipm/Reports-china.html
http://www.deguodaguan.com/ipm/englishengineerreport.html
http://www.deguodaguan.com/ipm/optical-dyne-control.html

Honorary China Government http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm

IPM- International Perforation Management
high-tech engineering – China – Germany - Thailand
Mr. Werner Grosse
Tel./fax : 0049-3212-5097465
http://www.microperforation.com
http://www.microperforation.com.cn
http://www.deguodaguan.com/ipm/


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