Hi Aparjitha,
This is a problem that we haven't encountered ourselves but have heard about from other people.
The fused EBs are no good you're right. In my experience of troubleshooting this with others, the most likely culprits seem to be:
(a) Incubator stability - one of the groups I spoke to had this problem solved once they replaced their low O2 incubator speaking to an issue with oxygenation!
(b) 6-well ULA manufacture - 6-well ULAs seem to have a slight depression that makes aggregates/EBs accumulate in the centre, this may be worse with some batches than others. Do you see this?
(c) IN some instances it might be a sign of poor hiPSC health and growth - might be worth trying with a lower passage/fresh vial for example.
Sorry I can't be more help in this instance, it's not a problem I have worked through myself only helped others troubleshoot!
Good luck and thanks for tooting !
Abs