Sophisticated, multi functional, optical online sensor systems
bernado
new, patent pending, stationary, scanning optical control processes,
devices and systems for fast moving webs or fabrics to detect very
precise and reproduce their sophisticated product properties and
material parameters in online operation.
The OPSS-1 OPRL-1 systems are equipped with multiple IR, NIR, VIS
monolithic spectral color sensors, precision line lasers, CCD imagine
devices, DSP, ATMEL, INFINEON or other sensor internal controllers,
own firmware, high speed data link, at scanning speeds from 20–500 mm/
second, at web widths up to 5000 mm, measuring gaps from 2.0-5.0 mm,
optical online detection of permeability, porosity, spectral
transmission, opacity, extinction, particle absorption, ranges from 80
up to 5000 Coresta, respective from 50 down to 3 Gurley, position
control of perforation lines with 0.1 mm accuracy, nano micro holes
from 500 nm up to 200 micron in diameter by up to 300 holes/sqcm. With
real time data determining of certain parameters, optical
transmission, spectral grads, porosity integrals, envelope curves,
internal calculated measuring values.
Thus direct close loop or feedback into the fabrics treatment, micro
perforation or other system makes it possible to compensate any
changes in treatment parameters and their partial locations so that
each jumbo roll as well single, quad bobbin sets can be produced and
quality controlled without intermediate stops and ISO 9001/9002
certificated in quantity and quality.
Thus sophisticate, precise, liable, repeat accuracy, optical online
measurement techniques archiving perfect ways to control the
pneumatic, fluid, jet stream, static permeability, naturally porous
grad etc. at fast moving webs. Their conditions can be easily met by
using optical transmission technology thanks to the previously
mentioned processing in fully online stationary or scanning control,
extremely small pore dimensions, high speeds up to 1000 m/min by high
repetition rates. That completely independent from basic material
properties as consistency, thickness, weight, coloring, density,
formation, pin holes, smoothness, stretching, shrinking, brightness,
opacity and other known influences.
Applications
The electrostatic nano or micro perforation, including laser, other
going trough or surface material treatment is usually used depending
on quality of fine, rotogravure or offset printing, packaging webs,
bonded fabrics, non-woven, filter, coffee, tea, bag, sack, food, fresh
fruit, force, tipping cigarette, plug wrap, special paper, certain
plastic films, foils, coating, laminating, extruding, polyofine,
polyosulfone, elastomer, textile, polymer of most varied types. It is
also used especially for additionally treating materials when aiming
for achieving special characteristics which for physical or process
reasons cannot be achieved by other process technologies. Base weights
from 10 up 150 g/sqm by thicknesses from 5 up to 100 micron.
Our highly modern, industrially approved sophisticated, multi
functional, optical online sensor scanning systems together or without
electrostatic, laser perforation technology operating precise and
reliable 24/7, are integrate able into existing rewinding, slitting,
spooling, complex production lines or other systems, or in other
production processes as well. Also, they can be used as completely
independent perforation units. Fully new ranges of applications will
be made available total new products with special features.
Specific information by below website links and patent resources.
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Dyne control
Described is a method and device for optical inline tough less surface
tension control by which the fast moving substrate runs through the
measuring gap. It’s transmitted with a chromatic beam and spectral
selected light source were two optical channels are displaced and
polarized by 90 degree to each other. Both optical axles are precise
and smooth shift able in certain angles from 25 up to 65 degree. The
light phones, transmission, extinction, absorption are detectable by
two optical CCD imagine vision devices which are integrate in the
sensor case on the other side of the substrate.
Fast moving substrates as plastic films, foils, laminate, coating,
bonding, labeling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MEV,
PET, FEP, PP, PE, PS, PO, EVA, PTFE and many others in thickness from
5 up 50 micron, wed widths up to 10 m and web speeds up to 1000 m/
min.
Material specific wavelength selection, material specific finger
prints, molecular spectral properties, transmission grads, optical
angle scanning, Lambert Beersche law determining, ultra low stray
light measuring, polarization, slot diaphragms, transverse
displacements control the light beams along and far from the optical X
and Y axes. The results are extreme scattering, diffraction, NIR, IR,
stray light photons generation into the boundary layers area at both
sides of the moving substrate. Their reflected and transmitted light
intensities enables the determination with certain formulas and data
matrixes the surface tension values which are direct associate and
bond to real static values.
And this entirely independent of the material specific influences as
like surface consistency, thickness, density, weight, opacity,
coherence, filling, stretching, shrinkage, structure, co-extrusion,
polar grouping, temperature, intrinsische viscosity, hydrophobia,
hydrophile, hydrogen, photonics, mol mass, moisture, water steam
proof, bi-layer, polymer, patterning, nanostructure, irradiation,
isotopic, catalyst, multi atomic, coherence, absorption, photo mask
effect, roentgen, X-ray, radiation, resonance bands, REM, TEM, FIC,
IEC, ASTM, property, type of pre treatment as corona, plasma, flam
treatment.
Specific information by below website links and patent resources.
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Actual press release Micro-perforation of running webs
http://www.flexo.de/download/fga/1-2008/Inhalt_FGA_1_2008.pdf
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Own patents
MLL-1 – Micro Laser Line Perforation for hole pattern, perforation
design, waves, zigzag lines, packages lines, cryptograms, company
logos, holograms, anti counterfeiting, product indicators. Patent
pending for process, device and product properties. DE102004012081.
LPM-1 – micro laser perforation at wide web material with high power
Co2 dual laser beam multiplexers, 200 optical channels, patent grand
for process and device DE102004001327.
ESP electrostatic nano micro perforation machines for cigarette,
tipping, filter, packaging, plug-wrap, sack, bag, food and other paper
products, patent grand for process and device DE10328937.
Optical online OPSS-1 porovision scanning control system for
electrostatic or LASER perforation machines.
Patent pending for process and device DE10251610 - China patent grand
200310104764.
Optical dyne control at fast moving substrates ODSTM-1. Previous
patent application DE19542289.
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Links to patent references
http://www.wikipatents.com/gb/2149092.html
http://www.wikipatents.com/de/3332886.html
http://www.wikipatents.com/de/2918283.html
http://www.freepatentsonline.com/EP0460369.html
http://www.freepatentsonline.com/7224447.html
EU technology links - A
http://www.ircnet.lu/matching/completerec.cfm?BBS_ID=20036&org=391
Micro laser line perforation for web materials such as paper, metal or
other substrates and laser application fields in industry (paper,
packaging or cigarette industry) and research (Ref: 06 DE NRXE 0FGK )
http://www.bit.or.at/irca/bbsshow8.php?ref1=06%20DE%20NRXE%200FGK&vQuelle=inna.at
Micro laser line perforation for web materials such as paper, metal or
other substrates and laser application fields in industry (paper,
packaging or cigarette industry) and research
http://www.bit.or.at/irc/bbs-show.php?ref1=06%20DE%20NRXE%200FIX&vQuelle=&cc=&eoi=NO
Optical online porosity scanning system
http://www.enterpriseeuropenetwork.at/marktplatz/index.php?file=bbs-show.php&bbsref=06%20DE%20NRXE%200FIP&source=
Dual, high power, high frequency switching unit for various
perforation or other applications to increase operation frequencies
and power levels
http://www.enterpriseeuropenetwork.at/marktplatz/index.php?file=bbs-show.php&bbsref=06%20DE%20NRXE%200FGR&source=
Offline laser perforation system and machines for wide web cigarette
tip paper, packaging paper or other material sheets by using a high
power laser multiplexer
http://www.enterpriseeuropenetwork.at/marktplatz/index.php?file=bbs-show.php&bbsref=06%20DE%20NRXE%200FGK&source=
Micro laser line perforation for web materials such as paper, metal or
other substrates and laser application fields in industry (paper,
packaging or cigarette industry) and research
EU technology links – B
http://www.cri-sud-ouest.net/opportann.asp?Id_ann=9719
http://irc.cordis.lu/showroom/bbssearch_do.cfm?org=1809&MaxRows=100§ors=005006003
http://www.innovationrelay.net/showroom/search.cfm
http://www.ircnet.lu/matching/completerec.cfm?BBS_ID=20036&org=391
http://irc.cordis.lu/showroom/bbssearch_do.cfm?org=1809&MaxRows=100§ors=001001015
http://www.bit.or.at/irca/bbsshow8.php?ref1=06%20DE%20NRXE%200FGK&vQuelle=inna.at
http://www.bit.or.at/irc/bbs-show.php?ref1=06%20DE%20NRXE%200FIX&vQuelle=&cc=&eoi=NO
http://www.bit.or.at/irca/iabfrage.htm
technology down loads
http://www.microperforation.com/mll-1-laser-perforation.html
http://www.microperforation.com/lpm-1.html
http://www.microperforation.com/opss-1-optical-online-porosity.html
http://www.microperforation.com/igbt-esp-unit.html
http://www.microperforation.com/online-perforation-cigarette.html
http://www.microperforation.com.cn/ipm-technology.html
http://www.deguodaguan.com/ipm/Reports-china.html
http://www.deguodaguan.com/ipm/englishengineerreport.html
http://www.deguodaguan.com/ipm/optical-dyne-control.html
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更多信息，请联系
IPM- International Perforation Management 国际工程管理公司
high-tech engineering - China – Germany - Thailand
Mr. Werner Grosse 威尔那.克罗瑟先生
传真：0049-1212-5-375-17-531
网址：http://www.microperforation.com
网站 : http://www.microperforation.com.cn
网站 : http://www.deguodaguan.com/ipm/
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