Pickling and Passivation

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Agrawal Sunil (Mumbai -Stequ)

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Nov 24, 2009, 1:03:19 AM11/24/09
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Regard to Process Static Equipments, when it is necessary to carry out Pickling and passivation. If we don’t do pickling and passivation, how it is going to effect the product when put in service?

 

Sometime, only pickling and passivation is carried out only for weld portion, why it is so? Also sometime only pickling is carried out.

 

Request to for guidance on above.

 

Thank you,

 

Sunil Agrawal

Tecnimont ICB/ STEQU


Bathula Raghuram (Mumbai - PIPING)

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Nov 24, 2009, 2:43:37 AM11/24/09
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Done mostly for hygienic/aesthetic reasons, however a fine surface finish is also crucial to corrosion resistance. SS is protected by a thin chromium oxide layer mainly taking O2 from atmosphere. But during fabrication this self healing layer is disturbed due to mechanical work (grinding, welding, cutting etc.) and reduce resistance to local corrosion.

 The after treatment (pickling/passivation) will be determined on various factors, corrosion resistance of steel grade, corrossivity of the atm, hygienic condition aesthetic appearance etc.

 

Scale or heat tint formed during welding required to be removed, hence recommended mostly for welds only; assuming the rest of base material passive layer is intact.  Pickling is de scaling, cleaning process before passivation.

 


Salvador, Camilo

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Nov 25, 2009, 5:51:28 AM11/25/09
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How can i ensure that there's no residual acid on the surface? Visual
inspection?
What's the best method of cleaning post passivation?

Most part of procedures are based on ASTM A-380, but this standard
doesn't give us details about the "accept criteria" of passivation.

Regards,

On Nov 24, 4:43 am, "Bathula Raghuram (Mumbai - PIPING)"
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Biswajit Mukherjee

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Nov 25, 2009, 6:30:14 AM11/25/09
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Visit the AvestaPolarit welding website and download the free 20 page Pickling Handbook (dont worry; it also includes Passivation & Post cleaning). You will have no questions unanswered.

Regards,





[MW:3742] Re: Pickling and Passivation

Salvador, Camilo to: Materials & Welding
11/25/2009 04:23 PM

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GOPU NAIR

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Nov 27, 2009, 4:47:48 AM11/27/09
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Dear Mr. Salvador
 
It is essential to clean the pickled and passivated (Acid cleaned) surface thoroughly by flushing with water.  Thereafter you may check the presence of acid using litmus paper. The suface should be clean and free from any embedments and rust.
 
Regards
 
Gopu

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M S R K S Prasad

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Nov 27, 2009, 9:20:40 PM11/27/09
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Flushing with abundant DM water is essential for cleaning after pickling and passivation.The presence of acid stains can be tested with litmus paper.
regards
M.S.R.K.Srinivasa Prasad
Sr. Manager( Mech. Maint  PP-1)
Nagarjuna Fertilizers And Chemicals
Nagarjuna Road
KAKINADA-533003
Ph: 0884-2360212(O)
                 2379302(R)

PEMMARAJU RAGHAVENDRA

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Nov 28, 2009, 1:47:45 AM11/28/09
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Dear All,
As you all know that TOFD needs a scanner. Can you pl.help me in identifying the best automatic motorized scanner for the same. We are using Veritech Sonomatic make Microplus 2 model TOFD machine. I believe that the scanners can be made compatible for any machine.

Regards,
Raghavendra


Larsen & Toubro Limited
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