Mr. Sankaran,
Coated Electrodes tend to pick up moisture due to improper storage or in transits and may provide
faulty welds.Electrodes can be maintained perfectly dry over a long period by storing them in a
dehumidified room or in a room where the electrodes are kept at 15 deg C. above the ambient
temperature and a relative humidity of 45 to 50 %. With any other storing
condition, re drying them
in a drying oven before its use is a must.
This is especially necessary for hydrogen controlled electrodes which are designed to generate not more
than 15 cc of diffusible hydrogen per 100 grams of weld metal deposit as stipulated by BS:639-1976 in
order to avoid under bead cracking. in the Heat Affected Zone (HAZ) of heavy thickness and high tensile
weld-ments. These electrodes must be dried in a drying oven in the range of 200 -350 deg C. for a hour
or two prior to use. Repeated drying (more than once) at high temp. will whither the flux coating and not
recommended. They can be stored at 100 deg. C for a prolonged period if not used due to some reason
or other.
Re drying data for the electrodes generally as follows:
Type Temp. range Time
1. All rultile coated electrodes
E 6013, E 7013, E XXX 3 type 100 - 110 deg. C 1 hr( if required).
2. All Cellulose Coated electrodes 70 - 80 deg. C 1 hr ( if required)
E 6010, E 7010, E XXX 0 type
3. All Low hydrogen / basic coated electrodes 200 - 250 deg. C 2 hrs ( min)
E 7018, E 8018, E XXX 8 type
E 7016, E 8016, E XXX 6 type
4. All low alloy, high tensile electrodes 300 - 350 deg. C 2 hrs.(min)
E 7018-1, E 9018 M, E 10018 M etc.
E 8018 B 2, E 9018 B 3, E 505-15 etc.
5. All Stainless steel electrodes like
200 deg. C 2 hrs.
E XXX -16 or E XXX -15 type, excluding
E XXX - 17 type.
6. All E XXX-17 type heavy coated SS 250 - 300 deg. C 2 hrs.
electrodes
7. Other types and maintenance electrodes. 200 - 250 deg C. 2 hrs..
Trust above details will be of help to you.
Sridhar.
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