Material Certificate EN 10204-3.2 without TPI Witness

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BK

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Dec 9, 2013, 1:19:56 PM12/9/13
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Dear Experts

As per project Specification the Material Certificate requirement for primary structural steel (S355 G8 M) is EN 10204-3.2. 

We received Mill Certificates along with material and in that it is mentioned "Certificate as per EN 10204-3.2" but the Third Part Inspector from Client and Third Party Inspector from EPC contractor REVIEWED and STAMPED at manufacturer's location. And no any evident on Mill Certificate that the tests were witnessed by any third party inspector, but it is stated 3.2 Certificate.
 
By Definition of 3.2 Certificate Third Party Inspector shall have witnessed the tests stated in the certificate. 

Please clarify the following:

1. Is it acceptable 3.2 certificates without Third Party Inspector WITNESS ? 

2. On what basis manufacturer declaring 3.2 ?

3. Is it acceptable if manufacturer declared 3.2  without showing any evidence. 

Regards
BK 

Richard robes

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Dec 10, 2013, 1:55:59 AM12/10/13
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Dear BK,

Appreciate your question, in EN10204 document for the requirement of 3.2, it's stated clearly that "Document Validated by" Authorized Inspector or TPI, so as long as document is being validated by inspector with a review stamp it's not mandatory for a witness stamp as long as inspector is an authorized guy, hope it clarifies.

Regards
Richard 


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moloy dhar

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Dec 10, 2013, 12:53:06 AM12/10/13
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"The manufacturer’s authorized inspection representative independent
of the manufacturing department and either the purchaser’s authorized
inspection representative or the inspector designated by the official
regulations".

. As defined in code, which means that any department who is
independent to their manufacturing responsibility and that can be
either their own quality department, or any authorized inspection
agency which has certified the product as per the intendant
specification.

The same is acceptable as a standard practice in industry

Rgds
Moloy

vhr...@gmail.com

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Dec 10, 2013, 7:56:15 AM12/10/13
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The agency independant the manufacturing department shall certify the result of test i.e EN 10204 -3.1. A purchaser 's inspection agency whose witness and certify the reuslt of test i.e EN 10204-3.2
Regards,
Vikas Rana
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BK

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Dec 10, 2013, 1:40:40 PM12/10/13
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Dear Richard

Thanks!

In other cases manufacturer declared 3.2 in Mill Certificate but no any signature of TPI (not validated/reviewed) was found other than manufacturers signature. In this case how the manufacturer arrived 3.2.

Regards
BK 

Richard robes

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Dec 11, 2013, 5:34:11 AM12/11/13
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Dear BK,

You are welcome, in that case you can reject the certificate, because if it's not signed and wet stamped by TPI its not valid.

Regards
Navaneeth

Dick Overkleeft

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Dec 15, 2013, 9:37:25 AM12/15/13
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Dear BK,
 
The certifcate can not be regarded as 3.2.
Since you received the material, you could consider the material to be sampled and tested at your premises by third party , and let them issue a 3.2 certificate.
Could save some cost instead of sending the material to th seller.
besrt regards,
Dick Overkleeft
Bureau Veritas


2013/12/9 BK <sara...@gmail.com>

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Afshin

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Dec 14, 2014, 4:27:59 AM12/14/14
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Dear All,

I have a question about difference between material certificate and inspection certificate both grade 3.2, I am doing business in the field of pump and my customer asked for inspection certificate type 10204 3.2, but pump package includes motor, pump, base plate, coupling and etc. I think inspection certificate means presence of inspector during performance test and declare that package manufactured based on project specification and order.

Regards,
Afshin 

Dick Overkleeft

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Dec 14, 2014, 9:10:43 AM12/14/14
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Dear Afhin, you are correct.Normally the inspecteren is this party  and independent from the manufacturer.  You have  to  make sure  if all  parts  have te be delivered,  with the in won certificaten,  issues by their own manufacturer. For example,  pump and motor, etc.
The cliënt  specification,  might  indicate  with third party is tot be used.
Best regards,
DICK Overkleeft 

Op 14 dec. 2014 10:30 schreef "Afshin" <ar.m...@gmail.com>:
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george....@gr.bureauveritas.com

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Dec 15, 2014, 1:53:48 AM12/15/14
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EN 10204 is applicable to metallic parts, not to equipment.
Therefore a certificate according to this standard can not cover operational or functional aspects of a pump. motor, valve etc
Please read carefully the scope of application of EN 10204

    best regards

    Dr. Georgios Dilintas

    Authorized Nuclear Inspector
    Authorized Inspector Supervisor


    I&F REGIONAL TECHNICAL MANAGER
    BUREAU VERITAS HELLAS

    Tel: +30 210 40 63 113/4
    Fax: +30 210 40 63 118
    Cell: +30 69 44 64 62 04
    (See attached file: Dilintas_George.vcf)

Inactive hide details for Dick Overkleeft ---14/12/2014 16:10:48---Dear Afhin, you are correct.Normally the inspecteren is thisDick Overkleeft ---14/12/2014 16:10:48---Dear Afhin, you are correct.Normally the inspecteren is this party  and independent from the manufac

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Afshin Rahmati

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Dec 15, 2014, 3:07:13 AM12/15/14
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Dear Dr. Georgios,

You are right, standard is applicable for metal parts. But in equipment manufacturer supply metals too. For example shaft of pump, when the customer ask for 3.2 certificate does it mean that material certificate of 3.2 for metal parts like shaft to be included in inspection book?
If yes, what is the procedure? Manufacturers buy raw material for shaft with 3.1 certificate and then in their workshop they do machining to produce shaft. Then the inspector see 3.1 certificate and will approve it to have 3.2 ?? or there is another procedure to have material certificate of 3.2 for metal parts? or since this is equipment it is not applicable to have any material certificate for parts like shaft?

Thanks for your reply,

Regards,
Afshin


     
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gprak...@gmail.com

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Dec 15, 2014, 4:26:10 AM12/15/14
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That's true but it is common in ME for clients to ask for 3.2 certs for products. The client appoints or approves an agency to witness tests and the appointed agency issues 3.2 cert for the scope of inspection assigned.

Rgds
Prakash. G.
Independent Consultant. ASME/ISO
Sent: Monday, 15 December 2014 10:53
Subject: Re: [MW:22576] Re: Material Certificate EN 10204-3.2 without TPI Witness

gprak...@gmail.com

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Dec 15, 2014, 4:35:03 AM12/15/14
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I think the discussion is going to parts which is not the intention. Client will specify what test are required to be tested.

Rgds
Prakash. G.
Independent Consultant. ASME/ISO
From: Afshin Rahmati
Sent: Monday, 15 December 2014 13:25
Subject: Re: [MW:22577] Re: Material Certificate EN 10204-3.2 without TPI Witness

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george....@gr.bureauveritas.com

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Dec 15, 2014, 4:39:53 AM12/15/14
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First of all the manufacturer has to establish a specification for the manufacturing and testing of the parts.
This specification may make reference to a standard or code or regulation.
Then the manufacturer has to establish an ITP.
This ITP will fix the involvement and roll of all interested parties (manufacturer, client, Third Party, authorities etc).
The client has to approve this ITP
The Third Party shall perform the inspection in accordance with the ITP.
Then the manufacturer's QA/QC & Third Partly shall prepare  the 3.2 certificate


    best regards

    Dr. Georgios Dilintas

    Authorized Nuclear Inspector
    Authorized Inspector Supervisor


    I&F REGIONAL TECHNICAL MANAGER
    BUREAU VERITAS HELLAS

    Tel: +30 210 40 63 113/4
    Fax: +30 210 40 63 118
    Cell: +30 69 44 64 62 04
    (See attached file: Dilintas_George.vcf)

Inactive hide details for Afshin Rahmati ---15/12/2014 11:26:26---Dear Dr. Georgios, You are right, standard is applicable for Afshin Rahmati ---15/12/2014 11:26:26---Dear Dr. Georgios, You are right, standard is applicable for metal parts. But in equipment



From: Afshin Rahmati <rahmat...@gmail.com>
To: material...@googlegroups.com
Date: 15/12/2014 11:26
Subject: Re: [MW:22577] Re: Material Certificate EN 10204-3.2 without TPI Witness
Sent by: material...@googlegroups.com





Dear Dr. Georgios,

You are right, standard is applicable for metal parts. But in equipment manufacturer supply metals too. For example shaft of pump, when the customer ask for 3.2 certificate does it mean that material certificate of 3.2 for metal parts like shaft to be included in inspection book?
If yes, what is the procedure? Manufacturers buy raw material for shaft with 3.1 certificate and then in their workshop they do machining to produce shaft. Then the inspector see 3.1 certificate and will approve it to have 3.2 ?? or there is another procedure to have material certificate of 3.2 for metal parts? or since this is equipment it is not applicable to have any material certificate for parts like shaft?

Thanks for your reply,

Regards,
Afshin


On Monday, December 15, 2014 10:23:48 AM UTC+3:30, George Dilintas wrote:

EN 10204 is applicable to metallic parts, not to equipment.
Therefore a certificate according to this standard can not cover operational or functional aspects of a pump. motor, valve etc
Please read carefully the scope of application of EN 10204


    best regards

    Dr. Georgios Dilintas

    Authorized Nuclear Inspector
    Authorized Inspector Supervisor


    I&F REGIONAL TECHNICAL MANAGER
    BUREAU VERITAS HELLAS

    Tel: +30 210 40 63 113/4
    Fax: +30 210 40 63 118
    Cell: +30 69 44 64 62 04

    (See attached file: Dilintas_George.vcf)

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Nasser Kunju

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Dec 15, 2014, 5:56:32 AM12/15/14
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,
For pumps if  3.2  certification is required it  has to be specified in the pump datasheet under the section  QA Inspection and Testing. 
In such cases ,  the casting /forging would be  cast/forged  with generally an integral/separate test piece which would be verified and tested as required by the project/ material specification in the presence of a TPI appointed by the purchaser  or the purchaser  . 
The Inspection certificate would then be stamped off as 3.2. 

For any material upgradation to 3.2  from 3.1. we need concurrence from the end user for the process unless it is done at the manufacturer. 
Traceability has to be verified by TPI/Purchaser at the stockist/processor  and the mechanical/ chemical  tests as required by the material/project specification from a sample of the material to be used has to be witnessed by him Then only the inspection certificate can be upgraded to 3.2. 

All the above steps should be  included in the ITP as part of quality assurance  to ensure compliance to the project requirements .

Required  certification to be included in the Inspection book whether is is 3.2, 3.1 or 2.2 depending on the project specification / standard

For more information on 3.2 certification upgradation see attached leaflet from Lloyd's on the topic- Material from stockist - 3.2 intent


Best regards,
Nasser M.K.
2014-UK-BSEN-10204-Type 3.2 Inspection Certification Factsheet rev 1_tcm240-249411.pdf
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