I struggled with my hotend for a while, continuous failed prints, even with the Frozen Extruder and my last attempt seems to have given it a boost of life before replacing it with an J-Head which I bought to replace.
Basically it's two heatsinks destined for some A4988 stepper drivers for my CNC shield, joined together and a hole drilled through the middle of the two when joined together.
I applied high-temp thermal grease on the nut only to dissipate the heat into the heatsinks rather than up the barrel.

No fan just yet, I have printed a little attachment for a tiny motor for one of those tiny RC copters, but seems to be running ok like this for now with ABS.
A quick cheap hack for a printer that has been nothing but painful to get running reliably.
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