Hi Rick!
See, just goes to show that it likely is operator error ;)
The two screws I'm referring to are the filament tension screw, as you
indicated, and the idler wheel screw. I was under the (faulty?)
impression that the idler wheel had to be adjusted as well - it does
seem to have an effect on how straight the filament is.
Yes, it is possible that the problem is that the spool is not turning
well, although that hasn't been an issue in the past. Symptoms include
what I think is advance skipping (clicking from the extruder),
filament not advancing when it should, or not enough advancing. This
never happens while printing perimeters, or the initial skirt - it
starts to happen during infill, even the first solid layer.
The way I've been doing it is:
Set Pronterface to advance 50mm of filament,
Tighten tension until the slightest amount of binding happens,
Back of on tension,
Test by moving another 100-200mm of filament through click/bind free.
Make sure idler is turning. If the filament is curling, I adjust the
idler wheel screw until it doesn't.
Thanks,
jh