I need to decide on how I will create the IR casings for my phasers
I am with Jetguy... You want the clearest apertue. Go with a cut sheet of glass or plastic, not printed.
And, for the receiver section, make sure there is an IR pass filter suitable for your wavelength. Otherwise, other light will affect the sensitivity of your receiver, making it less reliable. (Of course, if your receiver module already has the necessary filter, you won't have to add that.)
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