Overclocked to 5gHz. You do understand that overclocking, especially
bus speed changes are extremely bad for critical timing required for
USB communications?Then there is the RFI/EMI issue that overclocking
is sending huge amounts of radiated noise off of every single wire
both in and outside your computer. Then, couple that with the fact
people who overclock often have cool side windows and generally not
RFI/EMI tight cases with all the fan openings and lights and fan
grills. If that PC is in the same room as the printer, the ribbon
cable going to the LCD and SD card slot it being floooded with noise
from your overclocked PC. It's already known that the Replicator's
electronics design is sub optimal to the SD card slot but jamming the
crap out of it with EMI/RFI could easily explain your SD card errors.
Sorry, I'm not trying to bust on you for overclocking, just educate
you a tiny bit on what that does to everything else. I owned a PC
shop, I've built hundreds of overclocked machines. Only after I got my
engineering degree did I begin to see what overclocking does to
externally clock critical devices. Some folks are already claiming
they get temp errors when USB is connected due to EMI/RFI being picked
up on the thermocouples. I cannot imagine what your scenario is like
but very likely, worst case, for EMI/RFI.
Further, if you are running the latest Sailfish firmware, you should
use the SD card checking function which checks each read block of data
to ensure it is correct and uses the buffer to help with re-reads in
case of errors.
Again, I'm not doubting the PC is impressive, but I think you have no
idea how changing clocks affects other parts of the system. It's OK,
the overclocking forums should be more explicit in telling folks what
happens and what it affects. THe USB is affected because it is a
highly critical timing application. When you start changing bus speeds
(likely part of reaching that 5ghz) you actually slow down
communications with fixed rate systems like USB. Here's a shinging
example of a usb tuner being jammed most likely by bus speed and EMI/
RFI I listed above
http://forums.anandtech.com/archive/index.php/t-2197464.html
If there was any tip I could give other MakerBot users, do not run a
modded computer anywhere near any MakerBot. CPU Speed, overclocking,
and mods do NOTHING for Replicator-G or Makerware to increase the
speed of the application but can and will affect operation of the bot.