Take advantage of your maintenance program for the update. Those under
maintenance can download the update and install it.
Downloading an eval is not the same as upgrading your software installation.
You will need to upgrade your existing 9.1 installation, which will result
in the same number of licensed controllers after your upgrade as before your
upgrade. If you follow the path you are on then you will need to
deregister your current controller with the assistance of support and then
register a new controller under 9.5 which is a simple license key change to
"evaluation" license. What you don't want to be caught with is two
controllers if you have only purchased one because that exposes your company
to a huge liability for the purchase of the out of license controller +
Legal Fees + treble damages.
Ultimately, your best opportunity is to take advantage of your maintenance
agreement and contact HP support (via phone) for their insight on how to
upgrade the controller in your case. Note, you should not have both a 9.1
and a 9.5 controller installed on the same PC or you will pretty much wind
up with a bizzaro-land model of installation whose performance and actions
cannot be accurately predicted. A big unknown is the last thing you want
in a test tool.