Hi there,
I'm assuming that, since this was back in Feb, then you have worked it out.
I regularly laser cut card and greyboard for stencils as it is a quick and painless excercise compared to hand cutting. I find that a 2 mm board is great and durable for repeat use on small image runs.
If the cuts aren't bridged correctly then this can lead to the stencil being flimsy and you can't always achieve extremeley small detail.
I hope that helps.
I would be interested to know what your experiences were and any other info on materials for cutting.
I use a lot of my stencils for repeat images and text on commercial projects, but I would like to explore more laser cutting and engraving for my own art projects.
Best
Daryl