It's a great project to practice welding, I made one last year.
I recommend getting some angle iron to weld around the edges of the base half and the top if you can be bothered. Once cut is half the drums lose a lots of structural stiffness. I then found some big steel hinges and welded them in too.
T
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Fancier way is to make a closeable clam shell with a piano (or couple of) hinge, as you can then smoke stuff too.
Cutting a quarter out isn't something I've tried, but seems like it would work. Perhaps add the spare part back with a couple of slots and two bolts for a sliding lid?
Random thought: what happened to the drum I cut in half at EMF the other year?
You can normally find them on eBay for about a fiver. I got one that had white spirit in it and it was spotless.
The grills are quite expensive so I used a bit of steel plate but I am the lookout for something better.
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