Unintentionally emailed directly. For those who are curious, the emails are pasted below.
Bart
I'm not sure, but isn't that the result of the 'skin thickness' on the style tab?You define 4 loops of 0.5mm=2mm. But Kisslicer is calculating that thickness in 3 dimensions (so also 3D diagonally), so on some spots the thickness is less than expected and KS adds the zigzag solid infill. (it should give 10 layers of 0.1mm at the bottom and top, because of the 2mm thickness)
Can you try with 1mm thickness?
It puzzles me that the two stl's are resulting in different paths. Are you sure the repaired one isn't giving other results?
Bart
Daniel
hmm. I re calculated with 1mm thickness with 2 loops and the problem is gone, however this piece is being used in a liquid application, and I've had issues with the porosity of the structure with 1mm skin thickness. I''ve had successful 2mm skin prints without this issue before (even on the exact same part with only small differences in features). I'll toy around with the skin thickness settings since that seems to be partially the source of the issue. Thanks for the help!
Bart
Just put the skin thickness 0.2mm under the path width x amount of loops.
I have: 3 loops x 0.4mm = 1.2mm and thickness at 1mm, so there are not so much additional solid areas generated.
Bart