Simulating changeover time / set-up time

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B B

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Jun 25, 2019, 9:24:51 AM6/25/19
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Hi,

I would like to simulate changeover time / set-up time on a production line. I have considered using Downtime, but as far as I know, it can only be activated via fix interval or with the help of a probability distribution object.

Can Downtime be activated based on number of products processed by a server, or based on the value of a boolean indicator?

Is there any other way to simulate changeover/set-up time (e.g. TimeSeries, EntityGate, etc.)?

Thanks in advance,
B B

P.S. Under "changeover time / set-up time" I mean the time needed to change a machine in the production line to be able to produce a different product.

Harry King

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Jun 25, 2019, 12:40:57 PM6/25/19
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BB,

Use the following combination of objects to include set-up time in your model:
  • a Seize to seize the necessary resources
  • an EntityDelay to model the set-up time
  • an EntityDelay to model the processing time
  • a Release object to release the resources
Alternatively, you could use a Server whose ServiceTime input is an expression that returns the sum of the set-up time and the processing time.

Harry

B B

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Jun 26, 2019, 4:54:28 AM6/26/19
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Hi Harry,

Thank you so much for your quick help!

I'm not a programmer myself, can you please provide some help regarding the ServiceTime expression, maybe in the form of an example?

Thank you in advance, 
B B

B B

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Jul 9, 2019, 9:46:57 AM7/9/19
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Hi Harry,

I tried creating it but I can't figure out how to make it work. Can you please send a simple example file or something?

Thank you for your help in advance very much.

BB

2019. június 25., kedd 18:40:57 UTC+2 időpontban Harry King a következőt írta:

B B

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Sep 17, 2019, 11:06:29 AM9/17/19
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Hi Harry, We managed to figure it out. I will soon upload our solution.
Thank you again for your help.
Please feel free to set this thread as Completed!

hilbe...@formlabs.com

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May 6, 2020, 11:11:44 AM5/6/20
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Hey, what did you end up using as your solution? I'm also trying to figure out how to schedule downtime based on units processed, instead of time.
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