J/42 In The Boat Yard

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Todd Stevens

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Aug 18, 2024, 2:59:38 PM8/18/24
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After two years of live-aboard cruising, s/v Wild is taking a break for the summer hurricane season, on the hard in Guaymas/San Carlos Mexico.  I've got a couple of weeks scheduled in the work yard before relaunch and I'm stocking up the SUV with a bunch of project materials to drive down for the occasion.

There are a few potential projects that I'm unsure about and could use the benefit of any experience folks might have.

First, upon haul-out and pressure-cleaning, a number of fine gelcoat cracks became visible, all around the base of the keel, in the fairing compound area.  Is this normal for these boats? This is actually the first boat I've owned with a bolt-on keel.  Not sure what, if anything, I should be doing about this.  New bottom paint by Star Marine Services scheduled sometime next month.
IMG_7894.jpeg

Second, I believe that a second fuel tank was a factory option on these boats, but mine does not have it.  Has anybody tried to retrofit one?  I would sure like to get rid of some of the jerry cans lashed on deck.  I've been carrying 30 gallons in the tank and 30 on deck, as fuel stops can be kind of rare in Baja, especially on the Pacific side.  (Thinking specifically of the Baja Bash). I doubt that any useful-sized rigid tank could be shoved through the sail locker hatch, but maybe I'm wrong? One idea is to secure a bladder tank at the bottom of the sail locker, with a wood grating above.  Another is to replace one of the other tanks. e.g one of the 50 gallon water tanks, or the forward holding tank.  But summer is speeding by and I doubt that I have time left to get any custom size fabricated.  Hopefully, some of the projects already in the queue (below) will help reduce fuel consumption.

Next, I'm considering removing the Honda generator I have lashed on deck, and instead installing a 3000 watt alternator on the main engine. (3JH2TE) This would require replacing all of the engine pulleys, for which I don't immediately have the specs.  I suspect that the bottom pulley may already be custom made to accommodate the Seafrost engine-driven refrigeration. Does anybody have more information or experience with this?  OK, this one would actually increase fuel consumption, or shift it from gasoline to diesel anyway.

I've already got quite a few things lined up for the trip and the yard time:

New main sail and genoa (yay!) and Tides sail track. Some new sheets and halyards.
  
New 12VDC refrigeration to replace old 110VAC unit. It's an Isotherm "SP" unit which will require replacing the galley sink through-hull. And hopefully reduce or eliminate running the engine twice a day just to cool the fridge with the Seafrost system.  Thanks for previous advice on this, guys!

Speaking of through-hulls, I already upgraded all the navigation electronics last winter, but the forward-scan sonar transducer has been waiting for a haul-out to install.  The old depth transducer was replaced with a DST 810 that fit into the same housing.  The obvious option is just to replace the neighboring old dead ultrasonic speed transducer with the forward-scan. Some modification of the hole may be needed, but I am lead to believe that the little square depression under the V-locker is an un-cored section of hull provided for that express purpose.  However, the installation instructions require that the transducers be located a meter apart.  ??  Since they point away from one another, due to the hull shape, I wonder if I could get lucky using the old location??  Not sure if there's a good way to test this while on the hard.  

And due in part to the new refrigeration loads, I'm expanding the solar array and house battery bank.  There are two new panels (constrained by what will fit on the SUV roof rack), replacement structural members for the tower, and another LiFePO4 battery awaiting the trip.  The existing wiring and MPPT controller should still be within specs.  The battery box under the nav bench is full, but I'm thinking that a fourth battery will fit in the bottom of the aft hanging locker, just on the other side of the bulkhead.  Not sure about actually getting it through the opening and rotating it into place though...

Then there's a box of small odds and ends, including stuff to service the MaxProp, which was hard to get in Mexico.

Finally, I've been having issues with the transmission - more and more, it requires goosing the engine a bit to get it to drop into forward. Especially after running for a day.  I suspect that the repeated shock is ruining the gears in the MaxProp. The boatyard guys couldn't immediately recommend any Yanmar mechanic in the area.  So I'll need to study up on this problem.  Not sure if this is something within my shade-tree mechanic capabilities.  (Kelp-forest mechanic?)

This seems like quite enough trouble already for two weeks in the yard! But everything except the through-hulls could be finished up after launch if needed.

Any insights appreciated.
Thanks,
Todd

Todd Stevens

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Aug 18, 2024, 4:32:19 PM8/18/24
to j4x-owne...@googlegroups.com
Oh, possibly one more: PSS dripless shaft seal. But I don’t have measurements of the stern tube. Anybody have this number?  Are they all the same on J/42’s?

On Aug 18, 2024, at 11:59, 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com> wrote:

After two years of live-aboard cruising, s/v Wild is taking a break for the summer hurricane season, on the hard in Guaymas/San Carlos Mexico.  I've got a couple of weeks scheduled in the work yard before relaunch and I'm stocking up the SUV with a bunch of project materials to drive down for the occasion.

There are a few potential projects that I'm unsure about and could use the benefit of any experience folks might have.

First, upon haul-out and pressure-cleaning, a number of fine gelcoat cracks became visible, all around the base of the keel, in the fairing compound area.  Is this normal for these boats? This is actually the first boat I've owned with a bolt-on keel.  Not sure what, if anything, I should be doing about this.  New bottom paint by Star Marine Services scheduled sometime next month.
<IMG_7894.jpeg>

Second, I believe that a second fuel tank was a factory option on these boats, but mine does not have it.  Has anybody tried to retrofit one?  I would sure like to get rid of some of the jerry cans lashed on deck.  I've been carrying 30 gallons in the tank and 30 on deck, as fuel stops can be kind of rare in Baja, especially on the Pacific side.  (Thinking specifically of the Baja Bash). I doubt that any useful-sized rigid tank could be shoved through the sail locker hatch, but maybe I'm wrong? One idea is to secure a bladder tank at the bottom of the sail locker, with a wood grating above.  Another is to replace one of the other tanks. e.g one of the 50 gallon water tanks, or the forward holding tank.  But summer is speeding by and I doubt that I have time left to get any custom size fabricated.  Hopefully, some of the projects already in the queue (below) will help reduce fuel consumption.

Next, I'm considering removing the Honda generator I have lashed on deck, and instead installing a 3000 watt alternator on the main engine. (3JH2TE) This would require replacing all of the engine pulleys, for which I don't immediately have the specs.  I suspect that the bottom pulley may already be custom made to accommodate the Seafrost engine-driven refrigeration. Does anybody have more information or experience with this?  OK, this one would actually increase fuel consumption, or shift it from gasoline to diesel anyway.

I've already got quite a few things lined up for the trip and the yard time:

New main sail and genoa (yay!) and Tides sail track. Some new sheets and halyards.
  
New 12VDC refrigeration to replace old 110VAC unit. It's an Isotherm "SP" unit which will require replacing the galley sink through-hull. And hopefully reduce or eliminate running the engine twice a day just to cool the fridge with the Seafrost system.  Thanks for previous advice on this, guys!

Speaking of through-hulls, I already upgraded all the navigation electronics last winter, but the forward-scan sonar transducer has been waiting for a haul-out to install.  The old depth transducer was replaced with a DST 810 that fit into the same housing.  The obvious option is just to replace the neighboring old dead ultrasonic speed transducer with the forward-scan. Some modification of the hole may be needed, but I am lead to believe that the little square depression under the V-locker is an un-cored section of hull provided for that express purpose.  However, the installation instructions require that the transducers be located a meter apart.  ??  Since they point away from one another, due to the hull shape, I wonder if I could get lucky using the old location??  Not sure if there's a good way to test this while on the hard.  

And due in part to the new refrigeration loads, I'm expanding the solar array and house battery bank.  There are two new panels (constrained by what will fit on the SUV roof rack), replacement structural members for the tower, and another LiFePO4 battery awaiting the trip.  The existing wiring and MPPT controller should still be within specs.  The battery box under the nav bench is full, but I'm thinking that a fourth battery will fit in the bottom of the aft hanging locker, just on the other side of the bulkhead.  Not sure about actually getting it through the opening and rotating it into place though...

Then there's a box of small odds and ends, including stuff to service the MaxProp, which was hard to get in Mexico.

Finally, I've been having issues with the transmission - more and more, it requires goosing the engine a bit to get it to drop into forward. Especially after running for a day.  I suspect that the repeated shock is ruining the gears in the MaxProp. The boatyard guys couldn't immediately recommend any Yanmar mechanic in the area.  So I'll need to study up on this problem.  Not sure if this is something within my shade-tree mechanic capabilities.  (Kelp-forest mechanic?)

This seems like quite enough trouble already for two weeks in the yard! But everything except the through-hulls could be finished up after launch if needed.

Any insights appreciated.
Thanks,
Todd

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rers...@netscape.net

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Aug 18, 2024, 4:39:00 PM8/18/24
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You have too much on your plate.  The J42 stern tube is 2".  You probably have to tighten your keel bolts.  I feel your pain.
Reed  J42 "65  Cayenne

Joe Murli

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Aug 18, 2024, 5:28:37 PM8/18/24
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Not a fan of the dripless seal on the shaft.

 I installed one on my J44 and months later I had a fan of water spinning off the shaft.  

Something (looked like a small shell) worked its way up through shaft inlet and displaced the bellows and parted the seal enough to douse the interior of the boat.  Now I’m back to the old packing that it replaced. Much rather have a few drips per minute than a spray of water coming  into the boat. 
Joe Murli
Sirena Bella 
J44  
Sent from my iPhone

On Aug 18, 2024, at 4:39 PM, 'rers...@netscape.net' via J/4X Owner's Group <j4x-owne...@googlegroups.com> wrote:



David Jade

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Aug 18, 2024, 5:49:07 PM8/18/24
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We had a PSS on our previous boat – never gave us any trouble but I will say they are not maintenance free. That bellows has to be replaced every 6 years and on our old J Boat, that required disconnecting the shaft from the transmission and sliding it back to get the bellows changed. That required removing the prop to make enough room to slide the shaft back without hitting the rudder. The bellows is the weak part of them. If you do get one, get the optional/extra retaining collar on the shaft as well. Extra security on top of the shaft set screws. Oh, and don’t ever reuse the set screws – one use only.

 

The Lasdrop dripless seems like an improvement over the PSS seal and the yard we used to go to in Seattle (CSR) preferred them. It is also takes a little less room to install than the PSS.

 

Our current J Boat has a Volvo dripless and my understanding is that is has the least-worrisome failure mode compared to others, but that’s about all I’ve heard about them. That and you have to grease and burp them periodically.

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

Bernie Coyne

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Aug 18, 2024, 6:08:56 PM8/18/24
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We also have the Volvo seal on our J/46.  Super simple design.  Changed it after 8 yrs owning the boat.  It was still working but just in case. 

Bernie
 Mystic Rose J/46 #10

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From: j4x-owne...@googlegroups.com <j4x-owne...@googlegroups.com> on behalf of David Jade <da...@mutable.net>
Sent: Sunday, August 18, 2024 5:49:16 PM
To: j4x-owne...@googlegroups.com <j4x-owne...@googlegroups.com>
Subject: RE: [J/4X-owners] J/42 In The Boat Yard

Todd Stevens

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Aug 18, 2024, 6:20:14 PM8/18/24
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It IS a lot of work, but this may be the best chance to get parts to the boat that I have for a couple more years.  (And also to take away old/unused stuff.) 

Addressing the keel bolts may be something that I’ll have to ask the yard to do (if they can). I no longer possess tools that big and they’re probably outside the range of my old torque wrenches anyway. 

Regarding the shaft seal, I was imagining disconnecting the shaft as required to work on the transmission and hey! Wouldn’t it be nice to have a dry bilge going forward?  Of course that may also require replacing all the old pressurized water lines… something that ought to be a lot easier after the old refrigeration unit is extracted.  Oh, and another whole mess of parts to think about…

I need to just go, and stop thinking about all this stuff. This list keeps getting longer!

Sent from my iPad


On Aug 18, 2024, at 14:49, David Jade <da...@mutable.net> wrote:


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David Jade

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Aug 18, 2024, 6:20:54 PM8/18/24
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We’re right now in the process of upgrading to big alternators on our J/46. That upgrade switches everything to a serpentine belt system. They are using Balmar serpentine adapter kits but I do think they will require some custom machining to get them to fit and keep alignment with the pulley for the SF compressor. I don’t have photos of ours yet but I do have some photos from another J/46 that did something similar (and kept their SF compressor). I don’t know that the J/42 is similar or not but I suspect it might be with the SF system, balancer, etc…

 

But it sounds like you’re maybe removing the SF compressor as part of your fridge upgrade? If so, then it might not require the custom machining, etc… to just get the proper alignment just with a single alternator and water pump. That’s essentially what the Balmar kit takes care of.

 

I’ll attach a photo from the other J/46 (that kept their SF compressor) and if this looks helpful, let me know and I’ll share the rest of them. The Balmar adapter is the blue pulley behind the balancer wheel. There is also a retrofit pulley on the water pump and the alternator to make it all work. At a certain point (amps) when upsizing an alternator, you pretty much have to switch to a serpentine belt to eliminate V-belt slippage. Should be less belt wear and dust as well.

 

We’ve just replaced our fridge and freezer system as well with a DC evaporator system and that meant we could also remove the SF engine compressor. So we used that space for a second alternator along with a serpentine belt. We’ll run two 5800 watt alternators (48v ones but that’s another post I’ll make when its finished).

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

 

From: 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com>
Sent: Sunday, August 18, 2024 3:00 PM
To: J/4X Owner's Group <j4x-owne...@googlegroups.com>
Subject: [J/4X-owners] J/42 In The Boat Yard

 

After two years of live-aboard cruising, s/v Wild is taking a break for the summer hurricane season, on the hard in Guaymas/San Carlos Mexico.  I've got a couple of weeks scheduled in the work yard before relaunch and I'm stocking up the SUV with a bunch of project materials to drive down for the occasion.

 

There are a few potential projects that I'm unsure about and could use the benefit of any experience folks might have.

 

First, upon haul-out and pressure-cleaning, a number of fine gelcoat cracks became visible, all around the base of the keel, in the fairing compound area.  Is this normal for these boats? This is actually the first boat I've owned with a bolt-on keel.  Not sure what, if anything, I should be doing about this.  New bottom paint by Star Marine Services scheduled sometime next month.

 

Second, I believe that a second fuel tank was a factory option on these boats, but mine does not have it.  Has anybody tried to retrofit one?  I would sure like to get rid of some of the jerry cans lashed on deck.  I've been carrying 30 gallons in the tank and 30 on deck, as fuel stops can be kind of rare in Baja, especially on the Pacific side.  (Thinking specifically of the Baja Bash). I doubt that any useful-sized rigid tank could be shoved through the sail locker hatch, but maybe I'm wrong? One idea is to secure a bladder tank at the bottom of the sail locker, with a wood grating above.  Another is to replace one of the other tanks. e.g one of the 50 gallon water tanks, or the forward holding tank.  But summer is speeding by and I doubt that I have time left to get any custom size fabricated.  Hopefully, some of the projects already in the queue (below) will help reduce fuel consumption.

 

Next, I'm considering removing the Honda generator I have lashed on deck, and instead installing a 3000 watt alternator on the main engine. (3JH2TE) This would require replacing all of the engine pulleys, for which I don't immediately have the specs.  I suspect that the bottom pulley may already be custom made to accommodate the Seafrost engine-driven refrigeration. Does anybody have more information or experience with this?  OK, this one would actually increase fuel consumption, or shift it from gasoline to diesel anyway.

 

I've already got quite a few things lined up for the trip and the yard time:

 

New main sail and genoa (yay!) and Tides sail track. Some new sheets and halyards.

  

New 12VDC refrigeration to replace old 110VAC unit. It's an Isotherm "SP" unit which will require replacing the galley sink through-hull. And hopefully reduce or eliminate running the engine twice a day just to cool the fridge with the Seafrost system.  Thanks for previous advice on this, guys!

 

Speaking of through-hulls, I already upgraded all the navigation electronics last winter, but the forward-scan sonar transducer has been waiting for a haul-out to install.  The old depth transducer was replaced with a DST 810 that fit into the same housing.  The obvious option is just to replace the neighboring old dead ultrasonic speed transducer with the forward-scan. Some modification of the hole may be needed, but I am lead to believe that the little square depression under the V-locker is an un-cored section of hull provided for that express purpose.  However, the installation instructions require that the transducers be located a meter apart.  ??  Since they point away from one another, due to the hull shape, I wonder if I could get lucky using the old location??  Not sure if there's a good way to test this while on the hard.  

 

And due in part to the new refrigeration loads, I'm expanding the solar array and house battery bank.  There are two new panels (constrained by what will fit on the SUV roof rack), replacement structural members for the tower, and another LiFePO4 battery awaiting the trip.  The existing wiring and MPPT controller should still be within specs.  The battery box under the nav bench is full, but I'm thinking that a fourth battery will fit in the bottom of the aft hanging locker, just on the other side of the bulkhead.  Not sure about actually getting it through the opening and rotating it into place though...

 

Then there's a box of small odds and ends, including stuff to service the MaxProp, which was hard to get in Mexico.

 

Finally, I've been having issues with the transmission - more and more, it requires goosing the engine a bit to get it to drop into forward. Especially after running for a day.  I suspect that the repeated shock is ruining the gears in the MaxProp. The boatyard guys couldn't immediately recommend any Yanmar mechanic in the area.  So I'll need to study up on this problem.  Not sure if this is something within my shade-tree mechanic capabilities.  (Kelp-forest mechanic?)

 

This seems like quite enough trouble already for two weeks in the yard! But everything except the through-hulls could be finished up after launch if needed.

 

Any insights appreciated.

Thanks,

Todd

--

IMG_3475.jpg

David Jade

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Aug 18, 2024, 6:37:33 PM8/18/24
to j4x-owne...@googlegroups.com

We had a Forward scan sonar (B&G/Navico) on our previous J boat and I really liked it. They also shoot down just like a normal depth transducer (90 degree horizon to straight down beam pattern and about 15 degree side to side wide). If it is close to your 810, I could see its reflected signal maybe interfering. I don’t know if they use the same frequency or not.

 

Also keep in mind that it needs to be fairly level to the horizon when mounted. That may require fairing of the thru hull fitting, inside and outside (they come with a block for doing that in some kits). Any tilt could give some wonky readings (although you can calibrate for fore/aft tilt - but not side to side tilt from what I remember).

 

Another thing to keep in mind is that they really only see 4 times the water depth forward from where it is located. That’s the best case, despite what the marketing says. So put it as far forward on the hull as you dare to give your self enough warning in shallower water. 40’ forward range in 10’ of water is not a lot of warning – less than a boat length – from where the sensor is located.

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

 

From: 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com>
Sent: Sunday, August 18, 2024 3:00 PM
To: J/4X Owner's Group <j4x-owne...@googlegroups.com>
Subject: [J/4X-owners] J/42 In The Boat Yard

 

After two years of live-aboard cruising, s/v Wild is taking a break for the summer hurricane season, on the hard in Guaymas/San Carlos Mexico.  I've got a couple of weeks scheduled in the work yard before relaunch and I'm stocking up the SUV with a bunch of project materials to drive down for the occasion.

 

There are a few potential projects that I'm unsure about and could use the benefit of any experience folks might have.

 

First, upon haul-out and pressure-cleaning, a number of fine gelcoat cracks became visible, all around the base of the keel, in the fairing compound area.  Is this normal for these boats? This is actually the first boat I've owned with a bolt-on keel.  Not sure what, if anything, I should be doing about this.  New bottom paint by Star Marine Services scheduled sometime next month.

 

Second, I believe that a second fuel tank was a factory option on these boats, but mine does not have it.  Has anybody tried to retrofit one?  I would sure like to get rid of some of the jerry cans lashed on deck.  I've been carrying 30 gallons in the tank and 30 on deck, as fuel stops can be kind of rare in Baja, especially on the Pacific side.  (Thinking specifically of the Baja Bash). I doubt that any useful-sized rigid tank could be shoved through the sail locker hatch, but maybe I'm wrong? One idea is to secure a bladder tank at the bottom of the sail locker, with a wood grating above.  Another is to replace one of the other tanks. e.g one of the 50 gallon water tanks, or the forward holding tank.  But summer is speeding by and I doubt that I have time left to get any custom size fabricated.  Hopefully, some of the projects already in the queue (below) will help reduce fuel consumption.

 

Next, I'm considering removing the Honda generator I have lashed on deck, and instead installing a 3000 watt alternator on the main engine. (3JH2TE) This would require replacing all of the engine pulleys, for which I don't immediately have the specs.  I suspect that the bottom pulley may already be custom made to accommodate the Seafrost engine-driven refrigeration. Does anybody have more information or experience with this?  OK, this one would actually increase fuel consumption, or shift it from gasoline to diesel anyway.

 

I've already got quite a few things lined up for the trip and the yard time:

 

New main sail and genoa (yay!) and Tides sail track. Some new sheets and halyards.

  

New 12VDC refrigeration to replace old 110VAC unit. It's an Isotherm "SP" unit which will require replacing the galley sink through-hull. And hopefully reduce or eliminate running the engine twice a day just to cool the fridge with the Seafrost system.  Thanks for previous advice on this, guys!

 

Speaking of through-hulls, I already upgraded all the navigation electronics last winter, but the forward-scan sonar transducer has been waiting for a haul-out to install.  The old depth transducer was replaced with a DST 810 that fit into the same housing.  The obvious option is just to replace the neighboring old dead ultrasonic speed transducer with the forward-scan. Some modification of the hole may be needed, but I am lead to believe that the little square depression under the V-locker is an un-cored section of hull provided for that express purpose.  However, the installation instructions require that the transducers be located a meter apart.  ??  Since they point away from one another, due to the hull shape, I wonder if I could get lucky using the old location??  Not sure if there's a good way to test this while on the hard.  

 

And due in part to the new refrigeration loads, I'm expanding the solar array and house battery bank.  There are two new panels (constrained by what will fit on the SUV roof rack), replacement structural members for the tower, and another LiFePO4 battery awaiting the trip.  The existing wiring and MPPT controller should still be within specs.  The battery box under the nav bench is full, but I'm thinking that a fourth battery will fit in the bottom of the aft hanging locker, just on the other side of the bulkhead.  Not sure about actually getting it through the opening and rotating it into place though...

 

Then there's a box of small odds and ends, including stuff to service the MaxProp, which was hard to get in Mexico.

 

Finally, I've been having issues with the transmission - more and more, it requires goosing the engine a bit to get it to drop into forward. Especially after running for a day.  I suspect that the repeated shock is ruining the gears in the MaxProp. The boatyard guys couldn't immediately recommend any Yanmar mechanic in the area.  So I'll need to study up on this problem.  Not sure if this is something within my shade-tree mechanic capabilities.  (Kelp-forest mechanic?)

 

This seems like quite enough trouble already for two weeks in the yard! But everything except the through-hulls could be finished up after launch if needed.

 

Any insights appreciated.

Thanks,

Todd

--

Todd Stevens

unread,
Aug 18, 2024, 6:40:06 PM8/18/24
to j4x-owne...@googlegroups.com
Thanks for that, David. It might be useful to see more photos.  I am planning to keep the engine-driven refrigeration components - just getting rid of the 110VAC stuff.  So one problem would be how everything aligns with the new pulleys or extensions thereof.  Might not be possible to order parts for this by long-distance.  Then again, there might be a machinist in La Paz or someplace who can make it work.  There isn’t really room in the engine compartment to move components forward or back very much. There is already a “box” built in to the side access hatch to accommodate the compressor, which sticks out farther than the wall of the compartment.  

Sent from my iPad

On Aug 18, 2024, at 15:21, David Jade <da...@mutable.net> wrote:



We’re right now in the process of upgrading to big alternators on our J/46. That upgrade switches everything to a serpentine belt system. They are using Balmar serpentine adapter kits but I do think they will require some custom machining to get them to fit and keep alignment with the pulley for the SF compressor. I don’t have photos of ours yet but I do have some photos from another J/46 that did something similar (and kept their SF compressor). I don’t know that the J/42 is similar or not but I suspect it might be with the SF system, balancer, etc…

 

But it sounds like you’re maybe removing the SF compressor as part of your fridge upgrade? If so, then it might not require the custom machining, etc… to just get the proper alignment just with a single alternator and water pump. That’s essentially what the Balmar kit takes care of.

 

I’ll attach a photo from the other J/46 (that kept their SF compressor) and if this looks helpful, let me know and I’ll share the rest of them. The Balmar adapter is the blue pulley behind the balancer wheel. There is also a retrofit pulley on the water pump and the alternator to make it all work. At a certain point (amps) when upsizing an alternator, you pretty much have to switch to a serpentine belt to eliminate V-belt slippage. Should be less belt wear and dust as well.

 

We’ve just replaced our fridge and freezer system as well with a DC evaporator system and that meant we could also remove the SF engine compressor. So we used that space for a second alternator along with a serpentine belt. We’ll run two 5800 watt alternators (48v ones but that’s another post I’ll make when its finished).

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

 

From: 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com>
Sent: Sunday, August 18, 2024 3:00 PM
To: J/4X Owner's Group <j4x-owne...@googlegroups.com>
Subject: [J/4X-owners] J/42 In The Boat Yard

 

After two years of live-aboard cruising, s/v Wild is taking a break for the summer hurricane season, on the hard in Guaymas/San Carlos Mexico.  I've got a couple of weeks scheduled in the work yard before relaunch and I'm stocking up the SUV with a bunch of project materials to drive down for the occasion.

 

There are a few potential projects that I'm unsure about and could use the benefit of any experience folks might have.

 

First, upon haul-out and pressure-cleaning, a number of fine gelcoat cracks became visible, all around the base of the keel, in the fairing compound area.  Is this normal for these boats? This is actually the first boat I've owned with a bolt-on keel.  Not sure what, if anything, I should be doing about this.  New bottom paint by Star Marine Services scheduled sometime next month.

<image001.jpg>

 

Second, I believe that a second fuel tank was a factory option on these boats, but mine does not have it.  Has anybody tried to retrofit one?  I would sure like to get rid of some of the jerry cans lashed on deck.  I've been carrying 30 gallons in the tank and 30 on deck, as fuel stops can be kind of rare in Baja, especially on the Pacific side.  (Thinking specifically of the Baja Bash). I doubt that any useful-sized rigid tank could be shoved through the sail locker hatch, but maybe I'm wrong? One idea is to secure a bladder tank at the bottom of the sail locker, with a wood grating above.  Another is to replace one of the other tanks. e.g one of the 50 gallon water tanks, or the forward holding tank.  But summer is speeding by and I doubt that I have time left to get any custom size fabricated.  Hopefully, some of the projects already in the queue (below) will help reduce fuel consumption.

 

Next, I'm considering removing the Honda generator I have lashed on deck, and instead installing a 3000 watt alternator on the main engine. (3JH2TE) This would require replacing all of the engine pulleys, for which I don't immediately have the specs.  I suspect that the bottom pulley may already be custom made to accommodate the Seafrost engine-driven refrigeration. Does anybody have more information or experience with this?  OK, this one would actually increase fuel consumption, or shift it from gasoline to diesel anyway.

 

I've already got quite a few things lined up for the trip and the yard time:

 

New main sail and genoa (yay!) and Tides sail track. Some new sheets and halyards.

  

New 12VDC refrigeration to replace old 110VAC unit. It's an Isotherm "SP" unit which will require replacing the galley sink through-hull. And hopefully reduce or eliminate running the engine twice a day just to cool the fridge with the Seafrost system.  Thanks for previous advice on this, guys!

 

Speaking of through-hulls, I already upgraded all the navigation electronics last winter, but the forward-scan sonar transducer has been waiting for a haul-out to install.  The old depth transducer was replaced with a DST 810 that fit into the same housing.  The obvious option is just to replace the neighboring old dead ultrasonic speed transducer with the forward-scan. Some modification of the hole may be needed, but I am lead to believe that the little square depression under the V-locker is an un-cored section of hull provided for that express purpose.  However, the installation instructions require that the transducers be located a meter apart.  ??  Since they point away from one another, due to the hull shape, I wonder if I could get lucky using the old location??  Not sure if there's a good way to test this while on the hard.  

 

And due in part to the new refrigeration loads, I'm expanding the solar array and house battery bank.  There are two new panels (constrained by what will fit on the SUV roof rack), replacement structural members for the tower, and another LiFePO4 battery awaiting the trip.  The existing wiring and MPPT controller should still be within specs.  The battery box under the nav bench is full, but I'm thinking that a fourth battery will fit in the bottom of the aft hanging locker, just on the other side of the bulkhead.  Not sure about actually getting it through the opening and rotating it into place though...

 

Then there's a box of small odds and ends, including stuff to service the MaxProp, which was hard to get in Mexico.

 

Finally, I've been having issues with the transmission - more and more, it requires goosing the engine a bit to get it to drop into forward. Especially after running for a day.  I suspect that the repeated shock is ruining the gears in the MaxProp. The boatyard guys couldn't immediately recommend any Yanmar mechanic in the area.  So I'll need to study up on this problem.  Not sure if this is something within my shade-tree mechanic capabilities.  (Kelp-forest mechanic?)

 

This seems like quite enough trouble already for two weeks in the yard! But everything except the through-hulls could be finished up after launch if needed.

 

Any insights appreciated.

Thanks,

Todd

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<IMG_3475.jpg>

Todd Stevens

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Aug 18, 2024, 7:02:43 PM8/18/24
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Yes, I do have the fairing block. I previously installed a sonar unit on my old boat. Way up in the front.  Practiced that compound cut several times on blocks of wood! But I no longer have a band saw….  Probably I could get it four or five feet farther forward from the transducer locker, IF I never put the forward holding tank back in place. But there is also a maximum deadrise that the fairing block can be cut for. It might be too much at the bow.  Just have to get out there and measure. (“Clinometer” function of the iPhone is handy for that.)

I wonder if it’s possible to switch off the DST 810 when the forward scan is in use? On Raymarine (old boat) that can be done in the software. I’ve previously thought that it might be good to have a handy “depth sounder off” switch when whales are approaching.  Without shutting down the whole nav system.
Sent from my iPad

On Aug 18, 2024, at 15:40, Todd Stevens <todds...@me.com> wrote:

Thanks for that, David. It might be useful to see more photos.  I am planning to keep the engine-driven refrigeration components - just getting rid of the 110VAC stuff.  So one problem would be how everything aligns with the new pulleys or extensions thereof.  Might not be possible to order parts for this by long-distance.  Then again, there might be a machinist in La Paz or someplace who can make it work.  There isn’t really room in the engine compartment to move components forward or back very much. There is already a “box” built in to the side access hatch to accommodate the compressor, which sticks out farther than the wall of the compartment.  

David Jade

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Aug 18, 2024, 7:03:14 PM8/18/24
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Here’s a OneDrive link to a shared folder with all the photos I took of that other conversion. To me it looks like something custom was done for the SF pulley as well but I could be mistaken on that.

 

https://1drv.ms/f/s!Avrdg4LTtmuH2iw1mXDZ_mz6YcfB?e=mJfsEp

 

They put in a large-frame 12v alternator and that required building a box on the other side (like the one for the SF compressor but smaller). This upgrade also required welding up a new heavy duty custom alternator mount. It’s a beefy system.

 

So are you also keeping your SF fridge cold plates with the SF compress as well as adding new evaporator plates for the new Isotherm system? Or are you trying to make the new Isotherm drive the existing cold plates like the 110VAC system does?

 

(In case it’s the later, well I can tell you that’s what we had and just ripped it all out – including the cold plates. We had SF’s largest DC compressor (BD XP) hooked up to the coolant lines from the removed 110VAC system and the DC system was just too small to freeze those cold plates in any reasonable amount of time. And they don’t function well as an evaporator plate either. We tried to make it work and while it sort of works, it ran about 85-90% duty cycle (5-6 hours on, 45 minutes off). They have so little BTU capacity compared to the 110VAC system (or engine system) and the cold plates take so long to react so the run cycle is very lopsided.)

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

 

From: 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com>

Sent: Sunday, August 18, 2024 6:40 PM
To: j4x-owne...@googlegroups.com

David Jade

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Aug 18, 2024, 7:07:59 PM8/18/24
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If you can’t switch it off in software, then another way to do that is to put an NMEA 2000 power isolator on the drop and run a separate power drop and switch to it. We do this with our outside displays that have no power switch, so we can turn them off at night.

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

 

From: 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com>

Sent: Sunday, August 18, 2024 7:02 PM
To: j4x-owne...@googlegroups.com

S/V Sweet Ruca

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Aug 18, 2024, 7:21:18 PM8/18/24
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Hi Todd, 

Best to check and re-torque the keel bolts while the boat is hauled. It can’t be reliably done in the water. 

It isn’t too hard to do. You can easily source the tools in the USA if the yard doesn’t have them for a few hundred bucks. It’s the last “coulda shoulda” thing you want on your mind after she is back in the water.


Another vote here for the Volvo shaft seal. 

Good luck on your projects! 

York.richardw

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Aug 18, 2024, 7:37:25 PM8/18/24
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65,000 miles on ARAGORN, and I still have my original Volvo shaft seal.  Burp them on every launch to get the air out.  Lube under them annually (I do mine on every launch).

No hoses.

…. Dick York J/46 #9

On Aug 18, 2024, at 19:21, S/V Sweet Ruca <rucas...@gmail.com> wrote:



Todd Stevens

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Aug 18, 2024, 9:13:42 PM8/18/24
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Refrigeration: Yes, I have a new evaporator plate that I will have to put one bend in to fit around the inside upper perimeter of the box. To do this without interfering with the cold plate or the sliding tray, I had to get one size smaller than I might have chosen otherwise. But the next size was “special order only” anyway.   I think the one I have has the same part number that Tom mentioned previously.  

Keel bolts: Wow! To get those keel bolt torque specs appears to require the one with the 27” (at its max range) or 48” handle!  Quite a piece of kit to be hauling around for one use.  (I suppose it could do the chain plates as well.) I’m not sure it would actually be possible to deploy the 48” in the available space.  Does everyone carry one of these?  I think I’ll query the yard…

Shaft seal: We have a discrepancy. One member says the stern tube diameter is 2” and another says 2-1/4”. This leads to two different part numbers.  Any other opinions? Could there be variation among the boats? It’s the OUTER diameter that we need, I think.  


Speaking of galley projects, I previously removed the folding jump seat from the “dinette” and installed the diesel heater in that space. (Love it there, when up north, though it doesn’t get much use in Baja.) The seat has been in my storage shed ever since.  I’m thinking of taking it back to the boat and modifying it to make a fold-down shelf, just outboard of its former position and at counter-height or a bit higher.  This will make a place to park small kitchen appliances while they’re in use, without consuming the meager working surfaces in the galley. (e.g. Blender, InstantPot, Air Fryer.) And maybe other uses as well.  It’s already made of nice materials that match the galley, and has a fiddle.  And with a bit of velcro, its cushion can replace the end cushion seen below. (There is usually a pile of pillows in that corner anyway.) The AC circuit formerly used by the refrigerator will now go to an outlet next to the shelf.  The master port-side outlet, with the GFCI, will move from the back of a narrow cabinet, where it’s pretty much unusable, to the small strip between the fridge and the microwave. The 12V fridge control and temperature display will also go in that strip.  All this doesn’t have to be completed in the boat yard. But it’s not as complicated as it sounds.
IMG_4800.jpeg




Tom Keffer

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Aug 18, 2024, 9:54:54 PM8/18/24
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The chainplates are torqued to a much smaller value than you might think. There was a discussion on the old Yahoo email list between Ivan Getting and Bill Bowers about this. The consensus was 45 ft-lbs.

David Jade

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Aug 18, 2024, 9:55:08 PM8/18/24
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Hey Todd,

 

I see from your picture you have a J/42L and I looked it up. This web page mentions some details on the optional 2nd fuel tank and lists it as a “30 gal Flexible fuel tank” mounted centerline, gravity fed.  Maybe those clues will give you something to work with.

 

https://www.boats.com/reviews/l-stands-for-liveaboard/

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

 

From: 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com>
Sent: Sunday, August 18, 2024 9:13 PM
To: j4x-owne...@googlegroups.com
Subject: Re: [J/4X-owners] J/42 In The Boat Yard

 

 

Refrigeration: Yes, I have a new evaporator plate that I will have to put one bend in to fit around the inside upper perimeter of the box. To do this without interfering with the cold plate or the sliding tray, I had to get one size smaller than I might have chosen otherwise. But the next size was “special order only” anyway.   I think the one I have has the same part number that Tom mentioned previously.  

 

Keel bolts: Wow! To get those keel bolt torque specs appears to require the one with the 27” (at its max range) or 48” handle!  Quite a piece of kit to be hauling around for one use.  (I suppose it could do the chain plates as well.) I’m not sure it would actually be possible to deploy the 48” in the available space.  Does everyone carry one of these?  I think I’ll query the yard…

 

Shaft seal: We have a discrepancy. One member says the stern tube diameter is 2” and another says 2-1/4”. This leads to two different part numbers.  Any other opinions? Could there be variation among the boats? It’s the OUTER diameter that we need, I think.  

 

 

Speaking of galley projects, I previously removed the folding jump seat from the “dinette” and installed the diesel heater in that space. (Love it there, when up north, though it doesn’t get much use in Baja.) The seat has been in my storage shed ever since.  I’m thinking of taking it back to the boat and modifying it to make a fold-down shelf, just outboard of its former position and at counter-height or a bit higher.  This will make a place to park small kitchen appliances while they’re in use, without consuming the meager working surfaces in the galley. (e.g. Blender, InstantPot, Air Fryer.) And maybe other uses as well.  It’s already made of nice materials that match the galley, and has a fiddle.  And with a bit of velcro, its cushion can replace the end cushion seen below. (There is usually a pile of pillows in that corner anyway.) The AC circuit formerly used by the refrigerator will now go to an outlet next to the shelf.  The master port-side outlet, with the GFCI, will move from the back of a narrow cabinet, where it’s pretty much unusable, to the small strip between the fridge and the microwave. The 12V fridge control and temperature display will also go in that strip.  All this doesn’t have to be completed in the boat yard. But it’s not as complicated as it sounds.

Todd Stevens

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Aug 18, 2024, 10:14:15 PM8/18/24
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I don’t think mine is the “L model” though it has a lot of factory options.  I’m kinda sorta gradually making it more like that, however.  
The description is a little puzzling.  If the second tank was mounted on center line, higher than the stock tank, where could it have been?  Under the traveler, somehow?  In the “liferaft locker?” I’d prefer that weight to be below the waterline, and a bit forward.
Todd

On Aug 18, 2024, at 18:55, David Jade <da...@mutable.net> wrote:

Hey Todd, 
 
I see from your picture you have a J/42L and I looked it up. This web page mentions some details on the optional 2ndfuel tank and lists it as a “30 gal Flexible fuel tank” mounted centerline, gravity fed.  Maybe those clues will give you something to work with.

David Jade

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Aug 18, 2024, 10:29:26 PM8/18/24
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Hmm, I thought only the L model had the wooden interior.

 

I don’t know about the J/42 but on the J/46 the second tank is centerline, just forward of the steering quadrant – so yes under the traveler and higher than the primary tank (on the J/46). It gravity feeds into the main tank via a value under the aft cabin (near the primary fuel tank).

 

I know the long time (retired) J Boat dealer here in Annapolis and he owns a J/42. I’ll see if he remembers any details. I doubt he has the second tank but if he does, I’ll get some photos from him.

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

 

From: 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com>
Sent: Sunday, August 18, 2024 10:14 PM
To: j4x-owne...@googlegroups.com
Subject: Re: [J/4X-owners] J/42 In The Boat Yard

 

I don’t think mine is the “L model” though it has a lot of factory options.  I’m kinda sorta gradually making it more like that, however.  

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Todd Stevens

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Aug 19, 2024, 12:19:23 AM8/19/24
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If the “L” came out in 2002, maybe mine (2000) is one of its prototypes.
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On Aug 18, 2024, at 19:29, David Jade <da...@mutable.net> wrote:


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Bill Bowers

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Aug 19, 2024, 6:36:42 AM8/19/24
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We have a second smaller aluminum tank under a plywood shelf in the sail locker. We sheathed bottom and sides of both tanks with 12 oz cloth using GFlex epoxy. 

Bill Bowers
J42 #3
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On Aug 19, 2024, at 12:19 AM, 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com> wrote:

If the “L” came out in 2002, maybe mine (2000) is one of its prototypes.

rers...@netscape.net

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Aug 19, 2024, 2:46:31 PM8/19/24
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There was only one J42 "L" model produced in 2001.  Its original name was "Eight Bells".  Currently it's listed for sale on Yachtworld under its new name "Hejira", so the listing pictures will give you an idea of how the L model looks, and the ways it differs from other J42s. 

The factory installed second fuel tank is an aluminum 30 gal. rectangular tank, set in a sturdy box in the forward, inside corner of the cockpit locker.  It has a 10" round access port which allows service to the pick-up and return hoses, and viewing of a mechanical fuel gauge.  The aluminum tank has an access port for inspection and cleaning inside the tank.  Tank switching valves are located under the aft berth just above the drive shaft/transmission coupling. Depending on conditions the two tanks provide about 65-70 hours of motoring at 2300-2400 rpm with a few gallons to spare in each tank.  It's a nice set-up.

Reed   J42  #65   Cayenne

gale...@gmail.com

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Aug 19, 2024, 5:07:57 PM8/19/24
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Big List!
> Yes, I have a second 30 gal fuel tank in the port cockpit locker. It encased in a plywood box with top and an inspection port to read the fuel tank level when refueling. See photo. Note the companion way board bracket to the left in the photo for reference.
> 250a alternator seems like a lot especially if you are expanding solar and battery capacity. The Balmar serpentine belt/pulley  kit is easy to install when there is no engine drive compressor pulley. It would be tough decision to abandon the engine drive. Don't forget to address your voltage regulator if you upgrade or reprogram your existing one to match your battery selection. I have a 150a alternator.  I am in good balance between house bank capacity and solar charge level to keep refer running on just 12v system.
> I installed a 52w walk on panel on the starboard coach top just in front of the dodger. Works perfectly and is out of the way. Out of the boom shadow when on the mooring. Ocean Planet suggests one MPPT controller for each panel to maximize efficiency. Something to consider.
>I added a 4th battery in bottom of the aft cabin hanging locker with a removable cover that keeps locker stuff from falling on the battery. It rests on it's side and has short wire runs. I also added a vent.
IMG_2791.jpg



Todd Stevens

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Aug 19, 2024, 5:18:47 PM8/19/24
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Gale, that is a nice install and just what I had in mind.  Was that custom made?  Did it fit through the locker opening?
Todd

<IMG_2791.jpg>




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Galen Todd

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Aug 19, 2024, 5:32:07 PM8/19/24
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Todd,
I don't think it was custom but likely a factory install. I am sure the tank will fit through the locker opening. Unclear as to the actual tank shape. My guess is that it conforms slightly to the hull shape.
It still leaves good space for gear and provides a very flat surface to the locker floor.
Galen
J42 Tango



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Bill Bowers

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Aug 19, 2024, 7:07:01 PM8/19/24
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Tank is a tapered trapezoid. About 2” high outboard. 

Bill #3
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On Aug 19, 2024, at 5:32 PM, Galen Todd <gale...@gmail.com> wrote:


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Todd Stevens

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Oct 4, 2024, 1:48:59 PM10/4/24
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Arrived in Sonora Wednesday with cargo of "projects" Spent most of Thursday trans-shipping stuff.

Keel bolts done this morning.  5 x 1-1/4 inch SS bolts with 2 inch nuts.  Pretty easy, once I removed the table to get swinging room for the 48-inch torque wrench.  They all took a little tightening, but not more than three or four clicks of the ratchet, so maybe 1/10 of a turn or a bit more.  So nothing to be unduly worried about, I think.  

For the record, the small one on the end is a 3/4-inch bolt (130 foot-pounds) with a 1-1/4 inch nut.  Not a socket size that I have on hand, but I suspect that one is mostly for electrical grounding anyway.  

The big bolts all appear to have been doped with a bit of silicone sealant around the tops and bottoms of the nuts.  IDK if this is standard practice, but I guess it can't hurt.

On to the through-hulls and rooting-out the old 110VAC refrigeration.  While periodically spraying down the shaft-coupler with penetrating oil in anticipation of the next job.  Until it gets too hot to work in here.  

Todd Stevens

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Oct 4, 2024, 2:18:03 PM10/4/24
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I meant to add that now that everything is thoroughly dried out, there is a tiny bit of side to side play in the rudder (maybe 1/8”) and cutless (maybe 1/16”) bearings. Not stuff that I came prepared to deal with. Both seemed tight when they were wet.

These may have to wait for the next haul-out, but I’ll ask around the locals. As long as I’m wrestling the shaft coupler off, it would be nice to change that cutless. Shoulda thought of it before.

Bud Cary

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Oct 6, 2024, 11:35:25 AM10/6/24
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The transmission on my new to me J40 gave way in Connecticut as we were headed down the coast from Maine to Florida.

 

The yard that looked at it, and is in the process of replacing it, indicated that either at the time, or sometime since, the engine was replaced in 2002, the coupling between the shaft and transmission was not correctly aligned and so it wore down over time until it just gave up at about 2300 hours.

 

The original engine was JBoat’s standard Volvo 43 hp, the current engine is a Yanmar 3JH3E. In trying to align the coupling now, the yard was not able to adjust the engine position enough (the isolator mounts were all replaced with the new trans), to make it seamless so they felt that the best alternative was to remove the prop strut, align the coupling and then reinstall the strut where it needed to be to keep everything straight.

 

When taken out for a sea trial we experienced a knocking (almost like a clippity clop) that never existed before, even with the old trans. It’s barely noticeable, if at all, under 1500 rpm, but as throttle is increased up to 3000 rpm it becomes very obvious. It doesn't appear to be coming from either the engine or transmission itself but somewhere from the forward end of the through hull back to the prop.

 

Hopefully some adjustment now at the engine end will eliminate this but any thoughts, input or ideas to explore would be greatly appreciated.

 

Thanks

 

Bud

#82

 

 

 

Jim Bordeaux

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Oct 6, 2024, 12:28:03 PM10/6/24
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Wow! I’m not one to question without first hand knowledge, but going at this problem with the engine mounts by resetting the strut (I know from rebedding mine the fuel tank has to be removed) raises a lot of questions. I suspect that the noise is coming from the forward shaft bearing just aft of the shaft log, which of course is involved in the attempted realignment.
Jim
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On Oct 6, 2024, at 11:35 AM, Bud Cary <afca...@gmail.com> wrote:


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Sam Foster

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Oct 6, 2024, 1:29:40 PM10/6/24
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I have the same reaction as Jim. Assuming your number 82 is still in the center engine series, there are two shaft bearings in the hull, one at the through-hull and then the strut bearing.  One question I’d ask is did they replace, and align the new strut bearing with the through-hull bearing (which may have to change with a new strut angle)? With two bearings attached to the hull, it creates a system that determines the shaft angle coming to the engine. The in-hull bearing is immediately aft of the stuffing box is less common (J-Boats determined it was needed due to shaft length) and sometimes missed in the j/40.

 

Sam

 

Bud Cary

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Oct 6, 2024, 1:57:06 PM10/6/24
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Sam

 

Thanks for responding. To answer your first question, our engine was later design and iis under the companionway

 

Bud

 

 

Jim Bordeaux

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Oct 6, 2024, 5:05:21 PM10/6/24
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That is my educational tip for today - had no idea there was a change in engine location in later 40’s.

Sent from my iPhone

On Oct 6, 2024, at 1:57 PM, Bud Cary <afca...@gmail.com> wrote:



Wayne Cassady

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Oct 6, 2024, 7:04:44 PM10/6/24
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Bud—Not sure this will directly address your issue but may help. We bought our J40, hull no 75, the former Pipe Dream, in Curacao and sailed her to Key West to then have her trucked to Kentucky Lake. Volvo failed on the trip to Key West (lost compression). We replaced with the same Yanmar as you. I don’t know the current hours but we did the refit in 2003 and have used the boat a lot over those years. I will double check the hours when we are on the boat next week. During the refit, we found the new stainless steel shaft was not “perfectly” round and needed to be lathed. We also added a HDPE donut at the shaft to transmission connection which helps dampens vibration. We added a 3-blade MaxProp which misbehaves a little with vibration motoring down a wave when I suspect the boat “unloads” the prop and it will clatter a little until we find the sweet spot on rpms again. Hope this info might shed some light—Wayne


Sent from my iPhone

On Oct 6, 2024, at 1:29 PM, Sam Foster <jsfo...@gmail.com> wrote:



Sam Foster

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Oct 6, 2024, 8:42:01 PM10/6/24
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I knew there were two layouts but thought it was far later, closer to the intro of the j/42 variant. So I asked my assist “Bob” (ChatGBT). Here’s what he offered: 

The J/40 models with aft engine placement began with hull #51. Prior to this, the engine was located in a forward compartment. Placing the engine forward, as in the early J/40 models, was intended to improve balance for performance and sea-kindliness. The theory behind this placement was that it would centralize the weight and reduce pitching motion, especially in heavy seas. Having the weight more amidships often leads to smoother motion and better performance upwind.


However, the aft engine placement, which started with hull #51, had its own advantages. Moving the engine aft created more usable interior space, particularly in the main cabin area, and also simplified the drive shaft alignment to the propeller. It also placed more weight towards the stern, which, depending on loading and sailing conditions, could improve downwind performance.


Ultimately, the difference comes down to trade-offs between handling characteristics and interior layout. Some owners preferred the handling with the engine further forward, while others appreciated the extra space and other benefits of the aft placement. It’s a matter of personal preference based on how the boat is used and the typical sailing conditions.”



If you don’t like the commentary, just call it hallucinations! ; )

Sam

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On Oct 6, 2024, at 5:05 PM, Jim Bordeaux <jim...@gmail.com> wrote:

That is my educational tip for today - had no idea there was a change in engine location in later 40’s.

Wayne Cassady

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Oct 6, 2024, 10:15:12 PM10/6/24
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Ours is Hull No. 75 with mid cabin engine.

Sent from my iPhone

On Oct 6, 2024, at 8:42 PM, Sam Foster <jsfo...@gmail.com> wrote:

I knew there were two layouts but thought it was far later, closer to the intro of the j/42 variant. So I asked my assist “Bob” (ChatGBT). Here’s what he offered: 

Paul Kekalos

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Oct 6, 2024, 10:22:31 PM10/6/24
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J40 Hull #72 here (Ranger). Engine located under galley sink- mid-cabin placement. 


Bud Cary

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Oct 7, 2024, 6:43:19 AM10/7/24
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A little messy but attached picture is what we have … engine under the companionway

 

Alan Johnstone indicated that up to hull #80 Volvo was the standard engine .. starting with hull #84 Yanmar was the standard engine … hull #’s 81-83 may have had either as they used up remaining inventory of Volvo … we initially had a Volvo as #82

 

#82.heic

Sam Foster

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Oct 7, 2024, 8:56:24 AM10/7/24
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“Bob’s” not getting a bonus this week! A good example of why to beware of ChatGBT’s confidence with such “facts”. In my casual (but daily) use it’s hard to tell how often it simply “guesses” and then states as fact without caveat. Maybe it’s destined to be a politician!

That’s what I had recalled reading along the way, that it was closer to 80.  I’d guess once they made that change, all after were aft placement, so, that was sometime after..#72 and before 82. Maybe others can fill in the trivia.

Sam
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On Oct 7, 2024, at 6:43 AM, Bud Cary <afca...@gmail.com> wrote:



Larry Romano

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Oct 7, 2024, 9:25:31 AM10/7/24
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I own j40 #067. She is a rare model with the engine under the kitchen sink and a dinette table. In 2000 she was repowered with a 56 horse power 4 cylinder yanmar. The engine just fits!!! I bought the boat in 2016 and I have removed the prop and shaft. This boat does not have a cutless bearing in the fiberglass tube. Not sure if it was removed to help with the alignment of the engine. It has a PSS dripless seal for the shaft. And yes the motor is heavy. But I did not buy her to race. She also has the 5.5’ wing keel.

On Oct 6, 2024, at 10:22 PM, Paul Kekalos <pkek...@gmail.com> wrote:

J40 Hull #72 here (Ranger). Engine located under galley sink- mid-cabin placement. 

Larry Romano

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Oct 7, 2024, 9:31:54 AM10/7/24
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image0.jpeg


On Oct 7, 2024, at 9:25 AM, Larry Romano <j40r...@gmail.com> wrote:



John Hope

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Oct 7, 2024, 1:12:29 PM10/7/24
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I have a mid-cabin engine placement, forward of the galley, on my J40, hull #80, Misty Rose.

John Hope



Michael Murphy

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Oct 7, 2024, 3:16:52 PM10/7/24
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I have J/40 hull #83, with a Volvo 2003T in the aft placement under the companionway steps. 
- Murph 

Milton Calder

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Oct 7, 2024, 5:51:21 PM10/7/24
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We’re hull 84 Volvo 3T aft placement also 
Milt and Alicia Calder 
SMITTEN

John Plominski

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Oct 8, 2024, 9:19:22 AM10/8/24
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J40 #78-  Mid-cabin engine placement, Original Volvo 2003T and a bronze packing gland on the shaft.

I wanted to note regarding instruments and depth transducers: you should be able to select the NMEA 2000 network instrument source you want for depth/speed either by instrument display or for the network etc.  I replaced the old paddle wheel sensor with a DST Triducer (directly replacement in the existing hole)  and left the old depth sensor retired in place but connected so it is still blasting NMEA 0183 depth signals throughout the network, but I have the Garmin multi displays and plotter selected to pull the Triducer device data for BSP, temp, and depth. It is simple to do this via settings, at least on a garmin device.  

An anecdote about old vs new instruments:  I had an issue with a poorly designed 2000 network when I redid the system and instruments a few years ago that rooted its way out (luckily) on the shakedown cruise a few weeks before this years Newport Bermuda race after 2 seasons of use.  It ended up being very handy to have the legacy 0183 depth transducer there as I was able to at least have depth showing once the rest of the network crashed.  I intend to leave this as it is now that I have properly terminated and connected the nmea network.

I have noticed the engine/shaft system does vibrate if we dont have it at the perfect RPM.  I chalked this up to the 2 blade folding martec being a little worn and loose at the blade pivot pins.  Maybe I should check the shaft alignment too, but I think we're coming up due for a re-power before we have major problems.

Drew
J/40 #78
Artemisia 

Todd Stevens

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Oct 17, 2024, 3:22:39 PM10/17/24
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I'm headed back to the states with a used 140% RF laminate cruising genoa that I might part with if someone needs a spare - it has relatively little use (at least compared to the main) because the POs had a lot of head sails.  There's a worn spot on the luff tape, but I've just been threading it through carefully and getting by.  No other holes or tears that I can see.  And speaking of spares, does anyone have a spare propeller they might want to part with? 

Once the yard guys aggressively sanded down the prop and strut, in preparation for bottom paint, some fairly alarming pitting and corrosion was revealed.  Not sure how much to panic, but it's almost time to splash the boat.
IMG_8513.jpeg
IMG_8520.jpeg

Wayne Cassady

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Oct 17, 2024, 4:01:09 PM10/17/24
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Assuming you are probably not interested in a fixed blade prop.

Sent from my iPhone

On Oct 17, 2024, at 3:22 PM, 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com> wrote:


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jeff thayer

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Oct 23, 2024, 5:47:21 PM10/23/24
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I will be replacing my folding prop w/ a feathering one on our J/42 which would make the take-off available.   It is in good shape.  I just prefer the efficiency of the feathering prop over the folding.  

Todd Stevens

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Oct 23, 2024, 6:14:56 PM10/23/24
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Thnx. I went ahead and bought a new max prop. There wasn’t time to get the old one refurbished before launch. BTW the guy I spoke with at PYI said that refurbing “classic” models is getting a little iffy as the parts are running out. 
Todd Stevens
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On Oct 23, 2024, at 14:47, jeff thayer <jeff.fo...@gmail.com> wrote:

I will be replacing my folding prop w/ a feathering one on our J/42 which would make the take-off available.   It is in good shape.  I just prefer the efficiency of the feathering prop over the folding.  
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jeff thayer

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Oct 23, 2024, 7:19:20 PM10/23/24
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Which prop did you get and what was the quote?  

Matthew Clark

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Oct 23, 2024, 10:11:53 PM10/23/24
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Hi Jeff,

I need to replace our folding 2 blade, excessive play at the blade pivots. 
Was planning on ordering a Flexofold but if you are still wanting to let your’s go I would be interested.

Give me a call or text at 970-799-0274 if so, thanks.

Matt Clark
J/42 Stout Heart



On Oct 23, 2024, at 3:47 PM, jeff thayer <jeff.fo...@gmail.com> wrote:

I will be replacing my folding prop w/ a feathering one on our J/42 which would make the take-off available.   It is in good shape.  I just prefer the efficiency of the feathering prop over the folding.  

On Thursday, October 17, 2024 at 1:01:09 PM UTC-7 Wayne Cassady wrote:
Assuming you are probably not interested in a fixed blade prop.

Sent from my iPhone

On Oct 17, 2024, at 3:22 PM, 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com> wrote:



I'm headed back to the states with a used 140% RF laminate cruising genoa that I might part with if someone needs a spare - it has relatively little use (at least compared to the main) because the POs had a lot of head sails.  There's a worn spot on the luff tape, but I've just been threading it through carefully and getting by.  No other holes or tears that I can see.  And speaking of spares, does anyone have a spare propeller they might want to part with? 

Once the yard guys aggressively sanded down the prop and strut, in preparation for bottom paint, some fairly alarming pitting and corrosion was revealed.  Not sure how much to panic, but it's almost time to splash the boat.



On Friday, October 4, 2024 at 11:18:03 AM UTC-7 Todd Stevens wrote:
I meant to add that now that everything is thoroughly dried out, there is a tiny bit of side to side play in the rudder (maybe 1/8”) and cutless (maybe 1/16”) bearings. Not stuff that I came prepared to deal with. Both seemed tight when they were wet.

These may have to wait for the next haul-out, but I’ll ask around the locals. As long as I’m wrestling the shaft coupler off, it would be nice to change that cutless. Shoulda thought of it before.

> On Oct 4, 2024, at 10:48, 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com> wrote:
>
> Arrived in Sonora Wednesday with cargo of "projects" Spent most of Thursday trans-shipping stuff.
>
> Keel bolts done this morning. 5 x 1-1/4 inch SS bolts with 2 inch nuts. Pretty easy, once I removed the table to get swinging room for the 48-inch torque wrench. They all took a little tightening, but not more than three or four clicks of the ratchet, so maybe 1/10 of a turn or a bit more. So nothing to be unduly worried about, I think.
>
> For the record, the small one on the end is a 3/4-inch bolt (130 foot-pounds) with a 1-1/4 inch nut. Not a socket size that I have on hand, but I suspect that one is mostly for electrical grounding anyway.
>
> The big bolts all appear to have been doped with a bit of silicone sealant around the tops and bottoms of the nuts. IDK if this is standard practice, but I guess it can't hurt.
>
> On to the through-hulls and rooting-out the old 110VAC refrigeration. While periodically spraying down the shaft-coupler with penetrating oil in anticipation of the next job. Until it gets too hot to work in here.

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jeff thayer

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Oct 24, 2024, 1:59:14 PM10/24/24
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Matt, the take off is a Flexofold 3 blade in what appears to be very good shape.  Runs smooth, and balanced.   I just want the added performance from a feathering prop.  I have not purchased the new prop yet, but expect to this week.   The boat is up in Little Current, Ontario at Boyles Marine.  They will be doing the prop swap.  It is not scheduled yet.  What is your timing like?

Jeff



Matthew Clark

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Oct 24, 2024, 5:16:53 PM10/24/24
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Hi Jeff, I’m on the hard for the winter, I need a prop by mid April or so.

Thanks, Matt

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On Oct 24, 2024, at 11:59 AM, jeff thayer <jeff.fo...@gmail.com> wrote:



Sam Foster

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Oct 25, 2024, 7:41:40 AM10/25/24
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Jeff, I guessing that when you say, “better performance” you mean less drag when folded? Out of curiosity, how did you determine a feathering prop was more slippery than the Flexofold? When I did the research a few years back the Flexofold did very well compared to the Max type feathering props. 

Sam 
Cahoots 

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On Oct 24, 2024, at 5:16 PM, Matthew Clark <matthews...@gmail.com> wrote:



jeff thayer

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Oct 25, 2024, 4:17:32 PM10/25/24
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Better performance = more thrust in reverse.   At 20,000 lbs, the J/42 is a hard boat to stop, and the feathering prop w/ its ability to reverse pitch in reverse gear is a big advantage when maneuvering under power (IMHO).  

Sam Foster

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Oct 25, 2024, 4:52:29 PM10/25/24
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Ahh ok, yes, we have a three blade Flexofold the we put on our j/40 about five years ago and have been very happy with its performance, in reverse and all around! 

Sam

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On Oct 25, 2024, at 4:17 PM, jeff thayer <jeff.fo...@gmail.com> wrote:

Better performance = more thrust in reverse.   At 20,000 lbs, the J/42 is a hard boat to stop, and the feathering prop w/ its ability to reverse pitch in reverse gear is a big advantage when maneuvering under power (IMHO).  

jeff thayer

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Nov 14, 2024, 8:36:17 PM11/14/24
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anybody happen to know what the gear reduction ratio might be on a J/42 w/ a Yanmar, 4JH3E installed?  Gear box is a Kansaki KM84, but I have no idea what the ratio is.....

Todd Stevens

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Nov 14, 2024, 9:10:14 PM11/14/24
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Should be embossed on the name plate of the tranny.  It is on mine, anyway.

Sent from my iPad

On Nov 14, 2024, at 18:36, jeff thayer <jeff.fo...@gmail.com> wrote:

anybody happen to know what the gear reduction ratio might be on a J/42 w/ a Yanmar, 4JH3E installed?  Gear box is a Kansaki KM84, but I have no idea what the ratio is.....

Ed S

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Nov 15, 2024, 1:41:24 AM11/15/24
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Photos attached for my 4JH3E, hull 68. 
IMG_3368.jpeg
70777690298__EDFA34E7-5687-4D9C-B06A-51C8B8FE7586.jpeg

Todd Stevens

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Sep 10, 2025, 4:45:33 PMSep 10
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Another year down and I'm preparing for another sesh in the boat yard.  First questions are for those with an auxiliary fuel tank. (I'm putting one in.)

Where have you mounted the six-port valve to switch between tanks?
Do you run both thanks through the same primary fuel filter? Where is that filter located?

On my boat, the fuel filter is hidden under the aft berth, about a foot aft of the drive shaft access hatch. It can only be addressed by feel. Can't see it except with great difficulty.  Can't see it and reach it at the same time.  

Unfortunately, the easiest place to mount the six-port valve would be next to the fuel filter, but I would like to find some place much more accessible than that! And possibly for the filter as well.  Adding a second filter with a selector valve is not off the table either. I've already had one sphincter-tightening experience doing a rapid filter change and bleed while drifting over the Humboldt Bay bar!  But in case of a severely fouled tank, maybe having a completely independent second filter on the second tank would be a good idea... dunno. 

Oh, one more. The tank is being made at Florida Marine Tanks, the OEM company used by TPI. Thanks to Galen for the photo and clues posted up-thread! According to the drawings that I've been sent, the tank was revised slightly in 2002. The fill and vent tubes were moved. Instead of both being welded to the inspection port cover, the vent is now next to the pickup and return ports, at the forward edge, while the fill was moved to the aft inside corner and points aft.  I assume this was done to solve some problem. But routing that fill hose to the deck, without blocking cargo storage in the rest of the sail locker, might be tricky.  If anyone has that configuration, how is your hose routed?  I probably have a short window in which the fill location or orientation could be changed.

=====
So, this years ToDo list is shaping up:

Repair holes drilled in rudder and re-paint. (I think there's another thread about that.)

Lightly sand and clean bottom and roll out the rest of the can of bottom paint, with extra on any spots that need it. 

Remove VacuFlush head, pump, and vacuum tank. (These last items are where the new fuel tank needs to go.)

Install new electric head.

Install new auxiliary fuel tank and associated plumbing. (Give away most of the fuel cans strapped on deck!)

Clean up low-voltage wiring behind the Nav Station control panel. (Installing DIN rails, terminals, and wire ducts.)

Install stern anchor-roller and deck plate for rode in aft port quarter. (Procrastinated from last year.)

Remove mattresses from aft cabin, along with other unused gear, and replace with Milwaukee storage system (still vacillating on this one.)

New zincs & cutless bearing. (I have the tools to do this without pulling the shaft.)

Make & install new deck fitting for diesel heater (procrastinated from last year, but UV radiation has been unkind to the "temporary" fix.)

Some of that list can be done after launch, but then it risks getting procrastinated again. 

Whew! Can't wait to get started!

Todd
J/42 s/v Wild

Todd Stevens

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Sep 10, 2025, 5:21:31 PMSep 10
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Oops. Tried to do that without dragging along all the old posts.

gale...@gmail.com

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Sep 10, 2025, 5:35:22 PMSep 10
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Todd,
Just caught me at the computer!
Here is a picture of the fuel tank selector valve set up: two, 2-way valves connected with a bar.  One turning motion properly selects the tank feed and return. The valve on the right side is fuel from the Racor separator to the engine.. The Racor is just outside the picture lower right, just aft of the pressure gauge. Yes, only one Racor. Two would be nice. The left 2-way valve controls the fuel return. Valves all hang from a nice bracket. It might look a little cobbled up but it sure works fine.

Hay, everybody please note the new exhaust hose. The hose from the lift to stern thru hull is also new. Big job but needs a really hot day to bend all that hose.

Galen
J42 Tango
IMG_6474.jpg

Todd Stevens

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Sep 10, 2025, 6:27:33 PMSep 10
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That’s kind of clever! But I think I need all that space to reach the transmission dipstick and fill. And to properly bruise my knuckles when removing the shaft coupler.  

I think I want the tank selector handle to be readily available without shifting any cargo.  One spot to investigate is just around the corner on the right there. IIRC, there might be room inside the engine housing. The handle of a six-port valve could stick out next to the access panel, facing starboard. Might need some protection, to avoid kicking it. But maybe the turbo hose fills that volume?

Another possibility might be on top of the engine. There is a decent-sized cavity behind the panel that supports the ladder. With room for filters & valves. The drawback is that this is well above the top of both tanks and might require a lift pump. Or two.   (I had my eye on this space for a possible gravity-feed day tank for the heater.)

But maybe there are more clever solutions out there.

Todd

Milton Calder

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Sep 11, 2025, 8:29:44 PMSep 11
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We cruise the Midcoast area of Maine from Boothbay Harbor up to and including Mt Desert Island. We are experiencing constant sea weed issues in our thru hull and subsequent cleaning of the sea strainer and removing the intake hose at the thru hull to clean that out also. We have owned SMITTEN for 4 years and this “issue” started last fall. I’m asking if anyone in this group is experiencing the same issues. I don’t want to install a scoop on the outside of the hull but it may come down to that this off season 
Milt and Alicia Calder
SMITTEN 
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Larry Romano

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Sep 11, 2025, 9:49:59 PMSep 11
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I have had the same problem, cruising Long Island Sound. I replaced the 3/4” inlet fitting with a 1” inlet with larger hose to the motor. My thought was with the larger inlet the velocity of the water would be slower. It hasn’t happened again, but maybe I’m just lucky?

On Sep 11, 2025, at 8:29 PM, Milton Calder <milt....@gmail.com> wrote:



Bernie Coyne

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Sep 12, 2025, 7:31:44 AMSep 12
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We had a similar problem in Maine with our J/46.  We too increased the size of the inlet fitting from ¾” to 1” and the problem was dramatically reduced.  We still get some seaweed but now it almost always ends up in the strainer instead of stuck in the inlet.

 

Bernie

J/46 #10 Mystic Rose

 

Bernie Coyne

Email: bernie...@outlook.com

Cell/text: 781-789-0762

David Jade

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Sep 12, 2025, 8:01:51 AMSep 12
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We also recently had this issue for the first time on our J/46. Our J/46 has these flush with the hull, seemingly molded-in strainer grids on all the intake through hulls to keep larger stuff from getting sucked in. So we never get anything that makes it into the filters basket. But, what we seem to get is growth between that outer grid and the seacock. Or something gets sucked up into that grid and gets stuck on the hull.

 

Does anyone else have these external flush, molded in grid/strainers. I have thought about removing them because of the pros/cons we see with trapping small stuff in a hard to clear out spot.

 

Btw, short of diving and poking tools in there to clear stuff out, I’ve often used our dingy air pump to blow them clear. I take off the hose between the sea cock and Groco filter, fit the pump into the hose and blast air through. It works quite well 99% of the time, if it is just soft growth or jellyfish, etc…

 

David             _/)

~~~~~~~~~~~~~~~~~~~~~

 

John Plominski

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Sep 12, 2025, 9:25:45 AMSep 12
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We have one of these molded in strainers on the engine raw water intake.  Never had a problem with excessive growth or fouling or foreign debris blocking the intake and rarely have more than a few pieces of grass in the strainer.  I check it periodically and almost never have to do anything as there isnt ever much in there.  I'd say the strainer is doing its job and working well if you get a lot of debris in there and there isnt much else to do besides clean it out?

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Todd Stevens

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Sep 12, 2025, 1:18:41 PMSep 12
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I find that I have to periodically go downstairs and clear barnacles out of the sink drains with a screwdriver. They’re the canary in the coal mine.  Usually I clean out those larger through-hulls while I’m at it. I’ve sometimes been surprised that the engine was still cooling, with all the growth on the screen. Maybe it forms a filter of sorts?

By the way… to start a new thread, go to the google groups page for this group 
and click on the big button that says “new coversation.” Don’t just hijack another discussion.

 Todd
J/42 Wild

Todd Stevens

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Sep 12, 2025, 1:33:06 PMSep 12
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On Sep 12, 2025, at 10:18, 'Todd Stevens' via J/4X Owner's Group <j4x-owne...@googlegroups.com> wrote:

I find that I have to periodically go downstairs and clear barnacles out of the sink drains with a screwdriver. They’re the canary in the coal mine.  Usually I clean out those larger through-hulls while I’m at it. I’ve sometimes been surprised that the engine was still cooling, with all the growth on the screen. Maybe it forms a filter of sorts?

By the way… to start a new thread, go to the google groups page for this group 
and click on the big button that says “new coversation.” Don’t just hijack another discussion.

 Todd
J/42 Wild

Er, I should add: maybe my boat is weird? It uses 3/4” through-hulls for the lavatory drains, which have only about 1/2” openings.  It seems to me, these more commonly ought to be intakes.  

Todd Stevens

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Oct 5, 2025, 7:56:56 PM (6 days ago) Oct 5
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Just remembered I was going to order new trim & screen kits for the large Lewmar Ocean Hatches on my J/42.  The bee situation in Baja demands drastic measures.  From my notes, I make those out to be a #50 and a #60. Does that sound right?  Measure twice, buy once, but the boat is 2000 miles away.  

The trim on the smaller (#00?) hatches is in OK shape, but I don't have any of the screens. I thought I'd lay in some #14 mechanics wire (coat hanger) , try to shape it to fit, and sew screen to it with maybe a strip of sunbrella for a binding. As far as I can see, that's all the Lewmar ones are, for $100 a pop! 
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