The first step in selecting the right product for your cooling system application is to determine the heat load, or the amount of heat generated by your system. This article explains how to establish heat load for any liquid cooling application. The same process can be adapted for air cooling systems as well.
Thermocouples are a sensor built from two dissimilar metals that generate an electrical charge based on the temperature at the joint between those two materials. Thermocouples are a crucial element in thermal testing.
Accurate measurements rely on placing the thermocouple junction as close to the point under test. If a material is in the way, thermal resistance and thickness can also help determine the temperature at a specific point but decrease the overall accuracy of your measurement.
If a flow meter is not available, measure the constant flow rate of the system with a graduated container and a timer. Collect the fluid in the graduated container over a measured period. Divide the amount of fluid by the amount of time that has elapsed. A constant flow rate is essential when measuring the flow in this manner. The density of the fluid should be used to convert the volumetric flow rate to mass flow rate.
Note: This tool is provided strictly as a quick method of computing general size and value conditions. Square foot methods are considered rule of thumb for use in quick calculations. The exact thermal load can be determined by using a full heat load analysis.
The recommended BTU loads were determined in good faith and are intended for general informative purposes only. We do not take responsibility for or guarantee any completeness, reliability, or accuracy of this information. There can be several other unique factors in certain applications that significantly affect and even falsify these values. You should always consult a licensed design engineer for the most accurate measurements and values, which can only be truly obtained after a thorough inspection of the job site is performed and all related factors are determined.
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Without knowing the thermal mass in each room it isn't going to be possible to model the heat loss based on a room's temperature drop over time using temperature data from the Ecobee. The air volume's thermal mass is miniscule compared to the walls, floors, furniture, cats, fish-tanks, etc. The Ecobee's temperature data would allow you to more accurately calculate the average indoor temperature for making fuel-use based load calculations though.
It's a shiny kewl object with lots of datalogging features and all, but in the end an Ecobee has no magical properites. I had to work extra hard to convince one person that the Ecobee would not be able to measure the burn cycles on a hydronic boiler oversized for the radiation and short-cycling. The duty cycle of the calls for heat from the Ecobee aren't identical to the burner's duty cycle, since the boiler's controls can (and did) cycle the burner on/off multiple times during a call for heat.
Very cool. I enjoy diving in to my ecobee spreadsheets really just to learn more about my heating system, adjusting temperature imbalances among the various rooms of my 1 pipe steam system. Maybe you've done some insulation upgrades and what to quantify it. We'll have a fire once a week and being able to turn off the thermostat in that room which will get to 78 degrees and average out the 3 other sensors to keep the heat going for the rest of the house is a huge help for a 1 zone system. That said thermal mass is real, and just when I thought I had all my rooms dialed in to about +/- 1F, what was working great at 35 degrees is completely different at -3F overnight plus wind. All of a sudden my ecobee was averaging down because one rooms heatloss was so much greater than the other sensor, causing the boiler to keep running/high pressure/rattling vents all night. One room was 71 but the other was 67 messing up the averaging. For people with top/bottom floor disparities, it's a good stopgap solution for both heating and cooling.
If you know the efficiency of your current furnace you can clock the run times for several hours. Couple this with the Delta T for the period less furnace efficiency loss will give you some idea of the heat loss for your house in Btu's per hour per degree F. Once you have established this you can get some idea of how to size the new furnace using the Design Temperature data for your area.
An important aspect to properly planning a central air installation is the inclusion of a BTU calculation to ensure that your HVAC system can adequately heat and cool your home or office. Before we explain how to calculate heat load, we must answer an important question:
For an accurate measurement, we recommend contacting an HVAC professional, because there are a variety of factors that can come into play. These factors include insulation, building materials, number of windows, size and positioning of windows, appliances, electronics (computers, printers, etc. all put-off heat), how many people tend to occupy the home, and more. Heat load is measured in BTUs (British thermal units). One BTU is approximately 1055 joules and is defined by the amount of energy required for heating or cooling a single pound of water by one degree. Here is a simple to use formula. It is not intended to be the standard of truth, but it will definitely give you an idea of what direction to take in planning your HVAC system:
In order to illustrate the point further, here is a sample calculation: if you face 30-degree temperatures in your region and you want it to be 70 degrees in a 3,000 sq foot home with 8-foot ceilings, your calculation would look like this: 3000 x 8 x 40 x .135 = 129,600 BTUs Keep in mind that this is a very conservative estimate, meaning you probably will not need an HVAC system that puts out 129K BTUs. When you calculate heat load rather than turning to a professional you will get a less exact number. For reference sake, it seems that professional calculations tend to be in a range between 65-80% of what is calculated by the above formula. Example: a professional will likely find this home to require between 80,000-100,000 BTUs. As the saying goes, it is better to err on the side of caution. As mentioned, for proper planning we urge you to get a professional measurement of your heat load.
Remember that if you need to replace any component of your system, PlumbersStock has great prices on a huge selection of HVAC parts. If you have trouble finding what you need, please contact us. Don't forget to update your HVAC tools. If you still don't quite understand how to calculate heat load, go ahead and contact us. Whether you heat your home with a boiler, a furnace, or just a space heater, we have you covered.
All I have are the inputs to whatever their modeling program was. I'll post it here, but I don't know if it will be very useful. Its hard to determine exactly what boundaries were used, but most of it seems reasonable. As far as I can tell.
You won't find information about fuel usage based load calculation as it doesn't exist out there. Man J is intended for new building, as long as the inputs are correct, the result is a reasonable accurate load. The issue when you do a Man J for an existing structure is that lot of these design parameters are not known, it is very easy to guess wrong and end up with a man J 2x or 3x reality. Plus lot of times HVAC techs put their finger on the scale when inputting data to come up with a number they want.
In your case if the fuel based calc is 20k, I would add on the heat loss for the 3rd floor from the Man J and call it a day. I would guess you'll end up somewhere around 12 to 14 BTU/sqft which is a hell of a lot closer to reality than 30BTU/sqft.
I don't think it's correct to add the 3rd floor Man J. The third floor is getting heated by heat that is escaping from the second floor. The OP said the third floor is within three degrees of the rest of the house when the heat is off, so the heat from the second floor must be significant. If the third floor were being heated independently the the heat flow from the second floor would be reduced by an equivalent amount.
You are right that using the full upstairs heat loss is overly conservative. But on the other hand, counting only the difference in heat attributable to the three degrees isn't right either. The amount of heat the flows from downstairs to upstairs is more when the upstairs is colder. When the upstairs is at the same temperature as downstairs, that upward heat flow is reduced, theoretically reduced to zero.
The theoretical model underlying both the Manual J and Dana's article is the same: that the heat flowing through an assembly is equal to the temperature difference times the thermal constant of that assembly; the thermal constant is the area of the assembly divided by the r-value. The design heating load is room temperature minus the design temperature times the thermal constant.
Both techniques are attempts to estimate the thermal constant, and thus calculate the design heating load. Manual J attempts to estimate it by measurement and analysis of the building. Dana's method attempts to estimate it by measuring the actual amount of heat put into the building.
Note that the underlying assumption -- that heat loss is linear and directly proportional to the temperature difference -- is probably not valid. However, since both methods use the same assumption both methods are equally affected by this inaccuracy. In practice the inaccuracy seems to be small enough that the results given are still useful. As economists like to say, all models are wrong, some are useful.
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