Update : Kuantum Papers Plans For Upgradation,Modernization & Expansion

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Industrial Directory Of India

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Jul 8, 2015, 3:07:57 AM7/8/15
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                     Project Update

         Kuantum Papers Plans For

Upgradation,Modernization & Expansion

====================================

                      Ref  Our Earlier Report of 

                                      28.10.2014

====================================

Kuantum Papers Limited plans for  Upgradation, Modernization and Expansion of its  Writing and Printing Paper manufacturing Plant (based on Wood and Agro-Residues) including expansion of its Coal & Rice Husk Based Co-Generation Power Plant from 16 MW to 28 MW at its existing plant  at Saila Khurd, Tehshil Garhshankar in Hoshiarpur District, Punjab.

 

Capacity Expansion : 

Hard Wood Pulp               : 60 TPD to  200 TPD

Chemical Recovery Plant 230TPD to  580 TPD
Effluent Treatment Plant 20000 m3/day to 30000 m3/day

Captive Power Plant        : *16 MW to 28 MW

   (Coal & Rice Husk Based Captive Power Plant)

(Existing *17.5 MW including 1.5 MW Turbine. 1.5 MW Turbine will be abandoned during the expansion)


Project Cost : Rs. 337.06  Crores

 

Location : Saila Khurd, Tehshil Garhshankar

                   Hoshiarpur District, Punjab. 

                         

As on  July 08, 2015The project is  in planning stage now. 


The total area of the site is 257 Hactare 

45% of the total area will be covered under green belt.

 

IMPORTANT: As per the discussion we had 

on 26.06.2015 with Kuantum Papers Limited 

the Project is under Planning Stage now.

====================================

Order has been placed for Machineries.

 

Civil Work is likely to start by July, 2015.


The Project   is Scheduled to be  Completed 

by June, 2017. 

**************************  

The Main Scope of Supply includes:

Boiler (Coal & Rice Husk ) : 80 TPH - 1 No.

 Heat Exchanger, Air Preheater 

Pullution Control Equipment:

Electrostatic precipitators

It will be provided to Captive Power Plant.

Emissions from the stacks of Captive Power Plant will be less than 110 mg/Nm3.

The sources of air emissions are Boilers, Pulp mill and Soda recovery sections.

 Electro-static precipitator (ESP) will be installed with the BOILER.

***************************************************

One 12 MW New Turbine will be installed. 

The operation of 1.5 MW turbine will be discontinued.

************************

Existing Status of Heating Equipment:

Presently the company is  operating  3 Nos. of Boiler of  following Capacity: 

1.Boiler 

Capacity : 26 TPH - 2 Nos.

Fuel   :  Coal & Rice Husk

2.Boiler 

Capacity : 60 TPH - 1 No.

Fuel   :  Coal & Rice Husk

************************

Modernization and Up-Gradation: 

Agro-PulpingStreet :  

Existing : Continuous Digester

Proposed Upgradation : Addition of one more continuous digester to debottleneck the existing Continuous digester resulting after upgradation due to change in pulping from soda process to sulphate process.

Existing : Convention pulp washing and bleaching system

Proposed Upgradation : Addition of Oxygen Delignifcation (ODL) Stage, Modifications in bleaching lines to make the material of construction suitable for partial substitution of elemental chlorine with chlorine dioxide to reduce elemental chlorine usage in agro pulping street.

==========================================================

Hard Wood Pulping Street :  

Existing : 3 Nos Stationery Vertical Digesters

Proposed Upgradation : Installation of additional three (3) vertical digesters to enhance the bleached pulping capacity to 200 MT /day.

Existing : Convention pulp washing and bleaching system

Proposed Upgradation : Addition of Oxygen delignification stage. Enhancement of washing and bleaching capacity to produce 200 MT elemental chlorine free (ECF) wood pulp per day.

==========================================================

Chemical Recovery Plant :  

Existing : Chemical Recovery Plant : 230 MT Black Liquor Solids/day Capacity: For recovery of ca ustic soda (White Liquor) Solids and recovery of Soda: 100 MT BL Solids: For recovery of Soda Ash; Lignin Precipitation System for recovery of 25 MT Lignin per day from 140 MT Black Liquor Solids/day

Proposed Upgradation : One more Chemical Recovery plant with 350 MT Black Solids/day Capacity will be installed. Existing Fluidized Bed Reactor, presently being operated to process 100 MT Black Liquor solid will be discontinued and will retained as Standby equipment. Existing 230 MT/day capacity conventional CRP and proposed new 350 MT /day capacity conventional chemical recovery plant will be operated after expansion to regenerate white liquor. Existing Recovery Boiler will be modified to make it suitable for black liquor generated from sulphate process Lignin Precipitation System (LPS) will be operated only to meet the market demand of lignin for specialized application. The filtrate(Sodium Sulphate) of Lignin Precipitation System (LPS) will be used as make up chemical in Chemical Recovery plant.

==========================================================

 Water Treatment Plant :

Filter, Softener, D.M. Plant, R.O.

Pumps Valves, Custom Pipeline Work

The source of water supply is River Godavari around 5km away using dedicated pumping station and pipeline. 


Effluent  Treatment Plant:

Capacity of the ETP will be upgraded from existing 20000 m3/day to 30000 m3/day             to treat additional volume of effluent and maintain the parameters within prescribed limits.


The effluent treatment process  will be  comprising of clarifiers at various stages of treatment, bio-methanation for wet wash effluent, activated sludge process for aerobic treatment, gravity thickeners/sludge presses for dewatering of primary sludge, decanters for dewatering of secondary sludge. The recovered sludge is sold to Paper Board Manufcaturers.

 

Supply Of Other Equipments: 

Material Handling Equipment : Conveyor, Hydraulic Equipment/CranesAcid Pumps

, Air Compressor. Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Pressure Filler, Dryers ,Storage Tank, Cooling Tower/ Plant, Vessels, Custom Pipelines

Air Conditioning Plant,

 

Complete Laboratory Equipments  etc

 

Green Belt Development Plan  and a scheme for Rainwater Harvesting have to be put in place. 

Scope Of Construction  & Fabrication Work:

Construction Factory Shed & Office Building, Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication  Storage Tank, Vessels etc. etc. for Expansion   

                                         

Companies/ General Industries/ Manufacturers /  Contractors/ Sub Contractors/ Manufacturers of Boiler, Air Pollution Control Equipments: Water &  Effluent  Treatment Plant , Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes. Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Fire Fighting Equipment, Air Conditioning, Cables, Automatic Weighing Machines for Bulk & Liquid Materials,  Complete Laboratory Equipments , etc.  for the above project  may  Contact for Specified Enquiry at   :


Kuantum Papers Limited

Paper Mill , Saila Khurd

Hoshiarpur - 144529, Punjab, India.

------------------------------

Tel          : +91-1884-230241 to 230243

Fax         : +91-1884-230244 

Email      :   kuant...@kuantumpapers.com

Website  :   www.kuantumpapers.com

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