Om Sugars Plans To Set Up 30 KLPD Distillery with Co-Gen Power Plant

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Industrial Directory Of India

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Nov 20, 2015, 2:00:38 AM11/20/15
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                     New Project 

            Om Sugars Plans To Set Up 

30 KLPD Distillery with Co-Gen Power

          

Om Sugars Limited  plans to set up a Molasses based Distillery having capacity of       30 KLPD along with  1.5 MW  Co-Generation Power Plant (Bagasse/ Biogass/ /Biomass )  at Jainapur Village & Post, Chikodi Taluk in Belagavi District, Karnataka.

 
Capacity :

Distillery                   30 KLPD

(RS/ENA/Ethanol) 

=====================

Co-Generation Power Plant  :  1.5 MW 

( Fuel : Bagasse/ Biogass/ /Biomass)

=====================

CO2 Plant : 22.8 TPD


Total Working Days in a year270 days


Project Cost : Rs.47.40 Crores

 

 Location : Jainapur Village & Post, Chikodi Taluk 

                  Belagavi District, Karnataka

                    

As on  November 20, 2015 : The Project is under Planning Stage. 

 

The unit would come up in  20 Acres of Land .


Out of this about 33% of the area will be developed as Green Belt.

********************************************************


Note : The company is presently operating a Sugar Plant of capacity 2500 TCD & 4 MW Co-Genpower Plant and the existing Pant Ste is located on land admeasuring 48 acres in cane rich belt.

***********************************

 

IMPORTANT: As per the the discussion we had

on 06.11.2015 with Om Sugars Limited

the Project  is  under Panning Stage.

 

The company is now waiting for Environmental clearances . 


The Project   is Scheduled to be  Completed in

15-18 Months from the date of commencement of the project work.

 

=======================================

So, this is the RIGHT TIME to contact  and Follow Up at following address 

to obtain the detailed Enquiry of each product  in time and to

submit your quotation subsequently.

 

The Main Scope of Supply includes:

Boiler        : 10 TPH - 1 No.

Fuel (as avialable)  Bagasse/ Biogass/ /Biomass


Fuel Consumption  :  Bagasse       :  33.3 TPD /

                                   Biogass       : 470 m3/hr/

                                   Biomass      : 56 TPD



Heat Exchanger, Air Pre-Heater/ Economiser


===============================

 

Raw Materials :

  Molasses :                  120 TPD  

===============================     

 

Air Pollution Control Equipment :

Bag Filter

 

To control the particulate emissions from Coal  Fired boiler will be controlled by Bag Filter and emissions will be dispersed through Stack of suitable Height.  .

 

Steam generated from the boilers and will be utilized in the generation of 

1.5 MW Power and will also be used for Boiler feed water heating and Distillery.

 

Flue gases after super heating the steam will pass through Economizer where they will  Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be  fed to the boiler furnace for burning the fuel.


************************************************************************ 

Steam turbine 

with Step down transformer & synchronization Ash handling system

Air Cooled Condenser

Power plant stack

Single Chimney

Fuel system

Cooling Tower

Pumps

*************************************

Cooled Condenser  :

Use of Air Cooled Condenser to be used to reduce water consumption.

 

All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.

 

DG set :

will be  installed for emergency power Back-up during power failure.

    

Water Treatment Plant

Oxidisation Chamber, Pressure Sand Filter / IRF, DM Plant,

Tube Settler

Pumps Valves, Custom Pipeline Work.

 

Total water requirement for the above project will be

400 KLD will be sourced from and same will be met from the Doodhganga River..

 

 ************************************ 

Effluent Treatment Plant :

 The Boiler blow down & DM Plant & Softener regeneration water will be treated in a neutralization tank and after treatment it will be mixed with CT Blow down. 


All these treated effluent streams will be stored in a Central Monitoring Basin (CMB). The treated effluent will be used for greenbelt development/dust suppression / ash conditioning. The scrubbed water from CO2 Scrubber will be consumed in the Fermentation section. 


The effluent will be used for greenbelt development within the plant premises after ensuring the compliance with CPCB/SPCB standards.


Spent wash from molasses based distillery will be treated in biomethanisation, concentrated in Multiple Effect Evaporators (MEE) followed by Bio-composting. 


************************************* 

Other Equipments:

Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes

 DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments  etc

 

Fire Fighting System shall be as per the TAC Norms and cover all areas where  alcohol is produced, handled and stored.

 

Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.

 

Green Belt Development plan in 33 % area   and a scheme for Rainwater Harvesting have to be put in place.

 

Scope Of Entire Civil & Construction Work:

Construction of Office Building, Factory  Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication  Storage Tank, Vessels etc. etc.   

 

Companies/ General Industries/  Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control  Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant   may  Contact for Specified Enquiry at :

 

Om Sugars Limited

Classique Hts, Flat No - 203

4824/C-7 S.P. Office Road

Kolhapur Circle ,Belgaum - 590016, Karnataka, India

-----------------------------

Tel                : +91-831-2433899/ 2420161

Fax               :+ 91-831-2433899

Email            :   o...@omsugars.com / omsu...@gmail.com

Website        :   www.omsugars.com

 

*****************************

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