Covalent Laboratories Plans 3250 TPA Bulk Drug Unit with 2x3 MW CPP

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Oct 4, 2011, 9:04:05 AM10/4/11
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 Covalent Laboratories Plans 3250 TPA

    Bulk Drug Unit with 2x3 MW CPP     

                                 

Covalent Laboratories Pvt. Ltd ( Unit-II) plans to set up a Bulk Drug

 & Bulk Drug Intermediate Manufacturing Unit  having

Capacity of 3250 TPA along with a  2x3 MW CPP Captive Power Plant  at Maruvada Village, Srikakulam District, Andhra Pradesh.

 

Capacity :  

1.Captive Power Plant : 2X3 MW

 

2. Bulk Drugs & Intermediates :

   3250 TPA

Total production will be 3250 TPA and any 20 products will be manufactured

at a time.

 The plant will have a production capacity (TPA) of:

 

 1. CEPHALOSPORINS                         1200 TPA

 

Cefdotorin Pivoxil, Ceptamet Pivoxil, Cefoperazone Sodium, Cefcapene, Ceftiofur Hydrochloride, Citicolive Sodium, Ceftizoxime Sodium, Piperacillin, Tazobactam, Cefalotin, Cefoxitin Sodium, Cephalonium Sulfate, Ceftizoxime, Cefpodoxime Proxetil, Cefuroxime Axetil, Cefixime, Cefdinir, Cefprozil, Cefepime Hydrochloride, Cefuroxime Sodium, Cefazolin Sodium, Cefoperazone Sodium, Cefotaxime Sodium, Ceftriaxone Sodium, Cefpirome Sulfate, Ceftazidime

 

2. PENAMS                                        240 TPA

 

Meropenem, Imipenem, Cilastain, Ertapenem, Doripenem, Biopenem, Faropenem,

 

3. ONCOLOGY                                   200 TPA

 

Carboplatinum, Cisplatinum, Daunpprubicin, Idarubicin, Vinblastine, Vincristine, Navelbine, Paclitaxel, Docetaxel

 

4. ANTIVIRALS                                   1000 TPA

 

Adifovir, Entecavir, Fanciclovir, Ganciclovir, Oseltamivir, Valecyclovir, Valganciclovir, Zanamivir, Nevirapine, Stavudine, Valciclovir Sodium, Cefazolin Sodium, Cefoperazone Sodium, Cefotaxime Sodium, Ceftriaxone Sodium, Cefpirome Sulfate, Ceftazidime

5. Citalopram Hydrobromide             10 TPA

 

Citalopram Hydrobromide

 

6. NON ANTIBIOTICS                        600 TPA

Aripiprazole, Duloxitine Hydrochloride, Eszopiclone, Modafinil, Naratriptan Hydrochloride, Tadalafil, Donepezil, Amitriptyline Hydrochloride, Carprofen, Fenoprofen Calcium

---------------------------------------

                                Total   :  3250 TPA

 

Location : Village Maruvada, Mandal Ranasthalam

                 District Srikakulam, Andhra Pradesh

 

*******************************************

 

As 0n  October 04, 2011 : The Project is  under Planning Stage.

 

The unit would come up on about 20.2585 Ha of Land .

 

Green belt will be developed in 8.01 Ha out of total 20.2585 Ha.

 

IMPORTANT: As per the discussion we had on 28.09.2011 Covalent Laboratories Pvt. Ltd. the Project is under Panning Stage now.

 

The company has obtained the first level of Environmental Clerance and now waiting for the final clerance from MoEF.

 

The project work is likely to start within 2 to 3 Months

 

The Project   is Scheduled to be  Completed

by March 2013 .

 

So, this is the RIGHT TIME to contact  and Follow Up at following address obtain the detailed Enquiry of each product  in time and to

submit your quotation subsequently.

 

 

***************************** 

The Main Scope of Supply includes:

                

Boiler  :  10 TPH  : 2 Nos

Fuel     : Coal 80 Tons/ per day

Stack   : 30 Meters

 

Heat Exchangers, Air Pre-heater/Economiser)

 

Pullution Control Equipment:

Bag Filter, Two stage scrubber. Multi-cyclone separator,

 

Process emission will be controlled by installing the Scrubbers and Scrubbed liquid will be sent for further treatment. 

Multi-cyclone separator followed by Bag filter followed by a stack

(30 m) will be installed for controlling particulate matter from coal fired boilers.

 

Fugitive emission will be controlled by installing the primary and secondary condensers with brine circulation and handling of solvent will be through flame proof pumps. Vent condensers will be provided to storage tanks.

---------------------------------------------

Manufacture process of bulk drugs will involve mainly chemical synthesis in 1 to 12 stage.   

----------------------------------------------

Incinerator

Process residue, filter & filter material / filter cloth and high flow will be sent to common incinerator facility for incineration.

 

DG Set : . 4 Nos > 500 KVA (Each)

will be installed for stand by arrangement..

Fuel  :  Disel : 400 litre /hr.

          Stack Height :  6 Meters

Silencer to be provided to D.G

 

Coal handling system

Ash handling system

Air Cooled Condenser

Fuel system

Cooling Tower

Multiple Effect Evaporators

Conveyors

 

Water Treatment Plant :

Pumps, Valves, Custom Pipeline Work, Plumbing Work

(Oxidisation Chamber, Pressure Sand Filter / IRF, R.O. Plant,

Tube Settler )

 

During operational phase, the water consumption for the proposed project will be

800 m3/day,

 

Water will be sourced from Borewell .

 

The raw water will be required for cooling tower makeup, process water makeup and washings.

 

Effluent  Treatment Plant:

The Effluent Treatment scheme will comprise of

 Stage – 1    -Primary Treatment

Stage – 2  -  Secondary Treatment

Stage – 3  - Tertiary Treatment

 Effluent will be treated in effluent treatment plant (ETP) and 60% of treated waste water will be recycled/reused in cooling towers/boilers and 40% will be sent to sea for disposal  after meeting the effluent discharge norms of marine disposal.

High TDS x High COD and scrubbed effluent will be neutralized in neutralization tank and stripped in*Multi-Effect evaporator (MEE) and condensate will be treated in ETP and concentrate will be sent to ATFD. High TDS effluent from utilities will be treated in neutralization tank and sent to sea for disposal. Low TDS & low COD including MEE stream condensate will be treated in neutralization tank, ETP (biological treatment) alongwith MEE condensate and treated effluent be sent to pressure sand filter activated carbon filter and cooling tower / reverse osmosis. Domestic effluent will be treated in septic tank followed by Sewage Treatment Plant (STP) and treated water will be used for gardening.

 

*Multi Effect Evaporator plant:

At MEE one stream from solvent stripper & another from RO as reject will be collected in feed tank and jointly feed in MEE plant. In MEE plant two streams will be generated, one will be Condensate water & second will be reject (Salt). Condensate water will be reused as cooling tower makeup & reject will go for filtration. There after filtered salt will go to TSDF site and ML will go back to MEE feed tank.

 

Supply Of Other Equipments:

Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes.

 Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Cooling Tower/ Plant,Hoses, Air Conditioning , Cables, Air Conditioning M/c., Automatic Weighing Machines for Bulk & Liquid Materials, Complete Laboratory Equipments, Fire Fighting Equipment  etc.

 Fire fighting System as per TAC norms.
 Green Belt Development plan in 8.01 Ha area and a scheme for Rainwater Harvesting have to be put in place.

 DETAILS OF RAIN WATER HARVESTING :

Rain water harvesting system will be employed for the proposed project. Only roof top rain will be harvested. Rain water harvesting system will be employed on the administration building, raw material and finished good storage shed and plant building shed.

 

Scope Of Entire Civil & Construction Work:

Construction of Office Building, Factory  Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication  Storage Tank, Vessels etc. etc.   

 

Companies/ General Industries/ Manufacturers /  Contractors/ Sub Contractors/ Manufacturers of Boiler, Air Pollution Control Equipments: Scrubbers/ Cyclone Separators , Water &  Effluent  Treatment Plant , Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes. Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Cooling Tower/ Plant, Air Conditioning , Fire Fighting Equipment, Air Conditioning, Cables, Automatic Weighing Machines for Bulk & Liquid Materials,  Complete Laboratory Equipments , Custom Pipeline Jobs, Pharmaceuticals Plant & Machineries etc.  for the above project  may  Contact for Specified Enquiry at   :

 

Covalent Laboratories Pvt. Ltd

8-3-677/18, 2nd Floor, S.K.D Nagar, Yellareddy Guda

Hyderabad, Andhra Pradesh – 500073, India

------------------------------------------

Phone :   +91-40-23738492 / 23738493 / 23738494

Fax       + 91-40 –23738496

--------------------------------------

Email : in...@covalentlab.com/covale...@rediffmail.com

Website  : www.covalentlab.com

------------------------------------

 

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