Athani Sugars Plans For Expansion Of Sugar Plant, New Co-Gen Power & Distillery
Industrial Directory Of India
RELEASED : ISSUE APRIL19 /15
Comprising of Total 81 New Project Enquiries
with Company's Name/ Address/ Phone/ Fax/ Contact person/E-mail
(Published Every Week
:Electronic Issue)
http://www.industrialdirectoryofindia.com/download
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
(Helpline : +91-900 7158 600)
Athani Sugars Plans For Expansion
Of Sugar Plant, New Co-Gen Power & Distillery
Athani Sugars Limited plans for expansion of its Sugar Plant from 2500 TCD to 8000 TCD (Addition 5500 TCD), to set up a New Molasses Based Distillery of 90 KLD and a New Cogeneration Power Plant of 35 MW at its Unit-II at Bambavade, Shahuwadi Taluka in Kolhapur District, Maharashtra.
========================================================
Note :
Recently, Athani Sugars Limited has taken Udaysinhrao Gaikwad SSKL on lease basis for 22 years starting from year 2014-15. The leased unit is situated at Bambavade, Shahuwadi Taluka, Kolhapur, Maharashtra. (Athani Sugars Limited Unit – II).
========================================================
Capacity:
Expansion:
Sugar Plant : 2500 TCD to 8000 TCD
New Plant:
Distillery : 90 KLD
Co-Gen Power Plant : 35 MW
Distribution of Power:
Season / Off Season
Power to Office/colony 0.50 0.40
Power Export 22.80 31.5
----------------------------------------
35 MW 35 MW
Location :
Unit-II at Bambavade, Shahuwadi Taluka
in Kolhapur District, Maharashtra.
As on April 22, 2015: The Project is in planning stage.
Proposed expansion of the sugar Cane crushing capacity from 2500 TCD to 80000 TCD, setting up of a New Co-generation of power of 35 MW & a New Molasses based Distillery of 90 KLD shall be located within its existing 90 Acres of land.
IMPORTANT: As per the discussion we had on 03.04.2015 with Athani Sugars Limited the project is under planning stage.
The company is waiting for Environmental clearances.
The Project is Scheduled to be Completed in
Two Years from the date of commencement of the project.
So, this is the RIGHT TIME to contact and Follow Up Contractor at following address to obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
*****************************
The Main Scope of Supply includes:
Boiler : 190 TPH - 1 No.
(110 kg and 540 Deg C temp)
Fuel : Bagasse
Steam Balance :
Season / Off Season
Steam to Condenser 20 95
----------------------------------------
190 TPH 120 TPH
Wet Scrubber for arresting fly ash
Air Pollution Control Equipment :
The sources of emissions from the proposed expansion of sugar & New co-generation plant
shall be boiler of 190 TPH (01 No.) based on bagasse .
In the co-gen power plant high efficiency Electro Static Precipitators (ESP) will be installed to bring down the particulate matter in the exhaust gas and will be let out into atmosphere through adequate height of RCC Chimney
Apart from the boilers, standby DG sets shall be the stationary sources.
However, the usage of the same shall be for very limited periods. DG sets shall be provided with stacks of adequate height & noise control measures.
The proposed Co‐generation plants will generate gross power output of 35 MW during cane crushing season and off‐season at the generator terminal. After meeting the in house requirement for Sugar and Cogeneration power plants (including losses), the excess power will be export to the Grid.
Steam turbine : 35 MW – 1 No.
(108 kg and 530 deg c Temp)
Coal handling system
Ash handling system
Ash handling system collecting ash from furnace, Combustion chamber,Economiser, air heater and wet scrubber shall be transported by
Belt Conveyors to a Silo to be provided.
Turbo Alternator :
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
***********************************
Manufacturing Process : Sugar Plant
The process of manufacturing process:
1. Extraction of juice (Crushing)
2. Clarification of juice
3. Concentration of juice (juice to syrup) by evaporation
4. Boiling of Syrup to grain (crystallization)
5. Separation of crystals from mother liquor (Centrifuging)
Cane receiving
Sugarcane Weighment
Sugarcane Unloading: The cart cane will be manually unloaded directly to the cane carrier.
The cane from the trucks and tractor- trailers will be unloaded with the help of cane un-loader crane. The cane will be unloaded on to the feeder table.
Sugarcane Conveying:
The cane from the feeder table will be then dumped to the main cane carrier, which conveys the cane to the cane preparatory devices.
Electronic devices, depending on the cane-crushing
rate control the speed of the cane carrier, and level in the cane carrier etc.
Sugarcane preparation:
The sugar cane will be passed through the cane preparatory devices called leveller, cutter and fibriser where in the cane is cut into small pieces to expose the juice cells for extraction. The preparatory index is about 85-90 %.
Milling:
Sugarcane from the fields are weighed and fed in cane carrier by means of cane unloaders. The cane is passed through kicker, leveler and Fibrizer. The Fibrizer improves the extraction of the mills by breaking the rigid ness of the cane and so facilitating its disintegration and extraction of its juice.
The fibres are then crushed in mill house, consisting of the 4 mills. During crushing, juices present in the cane cells are extracted by the mills. The juice obtained from milling is sent for process, fibre that comes out from 4thmill is termed as bagasse and it is used as fuel in boilers.
Clarification:
The extracted juice from mills is called as raw juice and it is heated to 70 – 75 Deg. C. in juice heaters and treated simultaneously with the milk of lime and sulphur dioxide gas in order to separate the impurities. The sulphited juice is again heated to 102 Deg. C through juice heaters and allowed to settle in the clarifier. The purified juice, which comes out from clarifier, is called as clear juice and is sent to evaporator for concentration. The settled impurities are called mud. The mud contains small amount of juice, which is separated in vacuum filters.
Crystallisation:
The sulphited syrup is concentrated further in the vessels called pans. During the above process, sugar crystals are developed by means of exhaustion. The formed crystals are then cooled in crystallisers. The crystals are surrounded by thin film liquid called as mother liquor. The crystal along with the mother liquor (Molasses) is called as massecuite.
Curing:
The above massecuites are centrifuged in centrifugals, where crystals are separated from the mother liquor. Separated mother liquor of massecuites is again used for boiling and maximum exhausted mother liquor is called as Final Molasses, which is stored in the steel tanks and sent to distillery for manufacture of Ethyl alcohol. The separated sugar crystals are dried in hopper, sieved in graders and bagged.
***********************************
Conveyors.
Cush - Cush conveyor :
Double scroll type
The bagasse conveyor also has return conveyor to feed the stored bagasse
Screens : Rotary screen .
will filter the extracted juice and filtered juice is pumped for further processing. The fibrous residue after juice extraction known as bagasse will be withdrawn from the last mill and conveyed through drag type steel conveyors to boiler for steam generation. Surplus bagasse will be withdrawn from the conveyor and stored for reuse when necessary.
DISTILLERY–Alcohol Manufacturing Process
1. Dilution - Preparation of molasses for fermentation
2. Fermentation - Production of alcohol from fermentable
sugars in molasses solution
3. Distillation - Product Recover
===============================
Distillery Plant :
To handle the spent wash generated from the distillery plant, incineration boiler will be installed.
In this boiler 80% of concentrated spent wash and 20% of coal will be used as fuel.
The incineration boiler will have following specification:
Boiler pressure – 45 kg/cm2
Steam flow – 28 TPH
Steam temp – 465 C
Steam Balance for Distillery
Total steam generation – 28 TPH
Steam required for distillery and evaporator – 25 TPH
Steam to auxiliaries – 3 TPH
Power balance for Distillery
Total power generated from Distillery Turbine – 3 MW
Power required for distillery – 1.4 MW
Power required for boiler auxiliaries – 0.4 MW
Surplus power available for export – 1.2 MW
================================
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Cooling Tower :
(For DistillerY)
Cooling System : For Power Plant
(8400 m3/hr : 3 cells of 2800 m3/hr)
Fluidized Bed Dryer
Vibratory Screen
Cane Weighbridges
Mills
JUICE PUMPS
Mill House Crane
Air Compressor
Plate Heat Exchangers :
Wash Pre-heating PHE(SS316) .
Recycle Wash Cooler (Recycle) PHE
Spent Wash Cooler PHE (SS316)
Propagation Vessel :
(For DistillerY)
PROCESS PUMPS
(For DistillerY)
Molasses feed pump .
Fermenter Cooling Pump
Fermenter Discharge Pump
Wash Transfer Pump
Sludge Pump
Recycle Pump
Propagation II Cooling Pump
Defoaming oil dosing Pump
Fire fighting system for complete complex:
Fire water pump motor driven
Fire water pump diesel set driven
Jacky pump
Storage Tanks:
For various purposes in Sugar, Power & Distillery Plants.
DG Set:
One Additial DG Set of will be installed for stand by arrangement..
Silencer (Acoustic enclosures) to be provided to D.G.)
Clarifier :
Vacuum Filter
Injection pumps
Water Treatment Plant, Effluent Treatment Plant,
Oxidisation Chamber,Filter, DM. Plant, Softener.
Pumps Valves, Custom Pipeline Work
---------------------------------------------
The water required for the proposed expansion project will
be met from the Warana River.
Nearest water source for the plant is Warana river and it is 3.5 km away from the plant.
A pipeline is laid for the water supply to the plant.
*********************************************
Effluent Treatment System and Scheme
The effluent generated from boiler blow down, cooling tower blow down and WTP wash shall be treated in ETP and treated water will be partly used for ash quenching and gardening.
Sewage and other effluents from sugar and Co-Gen plant will be treated and recycled and discharged on 33 % of open land left for green belt . As treated water has all the parameters within CPCB limit no danger to ground water.
PROCESS DESCRIPTION
The proposed waste water treatment plant shall consist of following treatment units.
PRIMARY TREATMENT
· Screen
· Oil & Grease trap
· pH adjustment
· Equalization Tank
SECONDARY TREATMENT
· Anaerobic reactor
· Aeration Tank
· Secondary Clarifier
· Sludge Drying Beds
Screen Chamber:
Screen chamber constructed in RCC shall be provided with SS 304 fabricated bar screen for removal of free and floating material. The screen shall be inclined at 45 Deg with horizontal.
Other Equipment
Material Handling Equipment : Conveyor, Hydraulic Equipment
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials.
Straight Line Steam Tunnel
Pneumatic Piston Filler
Pressure Filler
Storage Tank, Hoses,Cables
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33% area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery plant. may Contact for Specified Enquiry at :
Athani Sugars LimitedVishnuanna Nagar,
P.O. Navalihal Athan
Belgaum - 591234, Karnataka, India
————————————————————————————
Tel : + 91-8339-280100/ 101
Fax : + 91-8339-280103
Email : in...@athanisugars.com
Website : www.athanisugars.com
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUIERIES
Visit : http://industrialdirectoryofindia.com/FAQ
GET NEW PROJECTS INFORMATIONS ONLINE
http://www.industrialdirectoryofindia.com/download
We provide information on NEW PROJECTS such as Automobiles,Aviation, Breweries & Distilleries, Biotech,Banking & Finance, Cement,Construction & Machineries,Chemicals,Coal,Dairy,Defence, Drugs & Pharmaceuticals, Engineering, Food Processing,Packaging,Fertilizers, Hospitality & Healthcare,HRD Hotels & Restaurant, Infrastructure, IT, ITES, BPO,KPO, Iron & Steel,Logistic. Metallurgy, Minerals, Mining,Material Handling & Warehousing, Oil & Natural Gas, Paper, Passenger Cars, Polymers, Petrolium,Ports,Pipelines, Power & Transmission, Real Estate,Resort & Tourism,Renewable Energy,Rural Development, Roads & Highways, SEZ, EPZ, Shopping Plazas, Storage & Distribution, Sugar, Textiles,Tyres, Refineries, Transport Equiments, Valves, Vegetable Oils, Water & Waste Water Treatment and many other Industries.
with all Contact Details:
Company's Name
Address/ Phone/ Fax
Contact person's Name
E-mail Id
We provide the information of Projects for various stages right from Land Acquisition, Starting Of Civil Work, Vendor Registration & Material Procurement etc. etc. to completion.
We make your Bidding/MARKETING/ Sub-contracting & Planning MORE EASY
GET YOUR COMPANY REGISTERED TODAY AND GET ALL PROJECTS INFORMATIONS DIRECTLY IN YOUR MAIL BOX .
Visit : http://www.industrialdirectoryofindia.com/registration
GET ALL BUYING LEADS FOR YOUR PRODUCT DIRECTLY IN YOUR MAIL BOX
------------------------------------------------------------------------------------------------------------
RELEASED ANNUAL ISSUE :
“NEW PROJECTS THIS WEEK”
