RSGSM Setting Up 1500 TCD Sugar Plant With 4.9 MW CPP
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RELEASED : ISSUE MAY 15 /11
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RSGSM Setting Up 1500 TCD
Sugar Plant With 4.9 MW CPP
Rajasthan State Ganganagar Sugar Mills Ltd. is setting up a 1500 TCD Sugar Mill to produce Premium Quality White Sugar along with a 4.9 MW Biomass Based Cogeneration Power Plant in Sriganganager District, Rajasthan.
Capacity:
Sugar Plant : 1500 TCD
Captive Power Plant : 4.9 MW
Location :
Kaminpura,Sriganganagar District, Rajasthan
As 0n May 20, 2011 : The Project is in planning stage.
The company has invited bids to carry out
Designing, Manufacturing, supplying , Erection and commissioning of the required Plant and Machineries.
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URGENT
Please refer our report 0n December 27, 2010,
Where we had given you the the following report:
“IMPORTANT: As per the discussion we had on 20.12.2010 with
Deputy General Manager (Purchase) of Rajasthan State Ganganagar Sugar Mills Ltd., the Project is under Planning Stage now.
As per him, in April/ May, 2011, the Company will officially invite the Bids to Carry out Designing, Manufacturing, Supplying , Erection and commissioning of the Required Plant and Machinery.
So, we will get you the detailed information as soon as the Bid is Invited and follow our Next Report for this”
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MOST URGENT
Please note that the company has invited bids :
Please Contact
Immediate;y:
Jaipur – 302006 (Rajasthan), India
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Ph. 0141- 2740246, 2740040, 2740068
Fax No. 141- 2740676
Date & Time of Pre-Bid meeting :
30.05.2011 at 11-00 AM
Last Date of Submission of the Tender :
Till 13.06.2011 upto 03-00 PM
Date and Time of opening of the Tender :
On 13.06.2011 at 03-30 PM
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Attention :
Equipment Manufacturer/Suppliers/
Small Contractors
Please wait and follow our Next Report: As soon as the the order is awarded ( Turnkey Basis) we will immediately let you the name of the company (with contact details) on whom the order has been placed.
IMPORTANT
But this is the RIGHT TIME when you must approach to the Bidders too for your products.
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The Main Scope of Supply includes:
Boiler : 40 TPH Fuel : Bagasse
Heat Exchangers, Air Pre-heater/Economiser)
Wet Scrubber for arresting fly ash
Air Pollution Control Equipment :
Wet Scrubber is proposed for the boiler to contain the dust emissions from the plant within the prescribed pollution control norms.
Besides above the height of the stack; which disburses the pollutants is to be fixed based on the guidelines given by the pollution regulation of the state.
Steam turbine
Coal handling system
Ash handling system
Ash handling system collecting ash from furnace, Combustion chamber ,Economiser, air heater and wet scrubber shall be transported by
Belt Conveyors to a Silo to be provided.
Turbo Alternator :
One turbo alternator set of 6875 KVA (5500 KW at 0.8 power factor), 11 kv controlled extraction cum bleed cum condensing multistage turbo alternator with synchronizing and control equipment for grid.
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Cooling Tower
Cooling water system The system shall cater to the requirement of the condenser for the 4.9 MW turbo generator, the auxiliaries of the turbo generator and the auxiliaries of the steam generator. A two cell, induced draft (1 running, 1 standby) cross flow cooling tower, to meet the cooling water requirement for the co-generation plant shall be provided.
Cooling Pond
Air conditioning and Ventilation system :
The main plant control room housing the controls for the boilers and the turbo generators shall be air conditioned with split air conditioners and suitable exhaust fans to ensure effective ventilation and dust free atmosphere.
DG set : 2 Nos
1 No. Diesel set of 500 KW for plant load &
1 No. diesel set of 100 KW for miscellaneous supplementary loads..
Compressors : 2 Nos
Air compressor (One standby) capable of supplying 500 cub. m air at
1kg/cm2 pressure
11 KV/415 V distribution Transformers:
For plant load (Type Out-door ) : 3 Nos
Rating 1 x 2.5 MVA (Boiling house), 1 x 1.25 MVA (Distillery),1 x 2.5
(power house , & other plant load).
Weigh Bridges (For Cane Milling Plant) : 3 Nos
50 Tonnes , 30 Tonnes and 20 tonnes capacity .
Cane Handling and Feeding Arrangement :
Two bridge with one trolley for each of three motion, having hydraulic grab system
(5 T SWL Capacity). The crane shall be of 3 motion electrically operated overhead unloading crane conforming to class IV IS ; specifications and capable of 24 lifts per hour. In each lift hydraulic grab shall lift at least 2.5 tonnes of cane.
Mill Drive :
Motors : 4 Nos
Rating 400 HP , 1000 rpm base speed, 3 phase, squirrel cage AC VFD Drive
induction motor.
Rotary Screen : for juice screening-
Bagasse belt conveyor A belt conveyor is to be installed to receive the bagasse from last mill discharge chute and to carry it to bagasse elevator. The length of the bagasse belt conveyor shall be10.0 meters and width 1200 mm. Its inclination shall be around 5º with horizontal and be driven by motor of 10 HP coupled to a suitable Helical Reduction Gear Box etc
Bagasse Elevator : To carry about 30 tonnes of bagasse per hour.
Crane and Gantry: For Mill House
One three motion electrically operated overhead mill house travelling crane conforming to class II IS specifications having one crab of 15.0 tonnes SWL capacity & with box type design and one HOT crab of 2 T SWL capacity with independent trolley complete with crane gantry to be provided.
Clarifier : 1 No. > 7315 mm dia.
Vacuum Filter
Injection pumps : 3 Nos
Injection Pump for Evaporator One injection pump capable of delivery
300 m3/hr. water against head 22 mtr.
Injection pump for pans :
Three injection water pumps capable of delivering 900 m³/hr. water against head of 22 m when condensers are placed at 10.5 m level. Two working and one standby
Sugar Receiving Gross Hopper : 1 No.
One receiving hopper vibratory type shall be provided below batch type A-centrifugal machines. The hopper shall be made of M.S. plate and will be suitable to convey 10 -12 t/hr. Effective width : 1500 mm Length : 12000 mm Drive : 10 BHP TEFC motor
Sugar Belt Conveyor : 1 No.
An inclined toughed belt conveyor positioned to received wet sugar from the
Grass Hopper Coveyor.
Fluidised Bed Sugar Dryer : 1 No.
To dry and cool the sugar received from belt conveyor suitable for bagging.
Water Treatment Plant, Effluent Treatment Plant,
Oxidisation Chamber,Filter, R.O. Plant.
Pumps Valves, Custom Pipeline Work
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R.O plant : 10 m3/hr capacity for water requirement of the boiler.
M.S. storage tank of 1500 H.L capacity, to be provided to store the treated water from the treatment plant.
Pumps : 2 Nos of 50 m3/hr capacity and of 25 meters head will be required to pump the water from treated water storage tank to feed water tank.
Polishing plant : For hot condensate from Evaporators & Pan along with Cooling System having capacity of 10m3/Hr and one storage tank of
40m3 M.S. construction .
Effluent Treatment System and Scheme
The sugar effluent shall be treated based on Two Stage Aeration System, the State of the Art technology. The treated effluent shall be utilized on its own land for land application.
Liquid effluent from sugar mill : 960 M3/Day
Other Equipment
Material Handling Equipment : Conveyor, Hydraulic Equipment
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials.
Straight Line Steam Tunnel
Pneumatic Piston Filler
Pressure Filler
Storage Tank, Hoses,Cables
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33% area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/
General Industries/ Contractors/ Sub Contractors/ Manufacturers of
Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment
Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes,
Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery
plant. may Contact for
Specified Enquiry at :
Please Contact Immediately:
RAJASTHAN STATE GANGANAGAR SUGAR MILLS LTD
Nehru Sahakar Bhawan, 4th Floor, Bhawani Singh Road,
Jaipur – 302006 (Rajasthan), India
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Ph. 0141- 2740246, 2740040, 2740068
Fax No. 141- 2740676
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