Update> RSL Distilleries Plans To Set Up 120 KLPD Distillery With CPP
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RELEASED : ISSUE JANUARY 01 /11
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RSL Distilleries Plans To Set Up
120 KLPD Distillery With CPP
The plant will produce Extra Neutral Alcohol (ENA) and Technical Alcohol (TA).
Capacity :
Distillery : 120 KLPD
Captive Power Plant : 3.5 MW
Location : Village Chandrao, Tehsil Indri
Karnal District, Haryana
As 0n January 04, 2012 : The Project is under Planning Stage.
The unit would come up on about 22.5 Acres of Land .
Out of 22.5 Acres of Land , 7.0 Acres will be developed as Green Belt.
IMPORTANT: Please refer our earlier Report of 07.09.2011.
And as per the discussion we had last on 21.12.2011 with
RSL Distilleries Private Limited the Project is under Panning Stage now.
The Land has been acquired.
The company has now obtained all the Environmental Clarence.
The Civil work is likely to start from April,2012.
The Project is Scheduled to be Completed in 12 to 15 months from the date of commencement of the Civil work, ie, latest by June, 2013 .
So, this is the RIGHT TIME to contact and Follow Up at following address obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
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The Main Scope of Supply includes:
Boiler : 45 TPH
Fuel : Coal and Rice Husk
Heat Exchanger, Air Pre- Heater/ Economiser
Raw Material :
Grain (298 TPD) including Broken Rice, Jawar, Maize etc. will be used as raw materials.
Raw material will be procured from Haryana, Punjab, U.P., Rajasthan etc.
Fermentation plant
Distillation plant
Evaporation plant
Grain Milling
Alcohol storage tanks
Spent wash storage tanks
Steam turbine
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack
Fuel system
Cooling Tower
Bottling Plant
Dryer
Multiple Effect Evaporators
Conveyors
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Process :
Grain milling, Liquefaction, Saccharification, Fermentation, Distillation and storage of extra neutral alcohol (ENA) and technical alcohol (TA, impure spirit).
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Air Pollution Control Equipment :
Multi Cyclone / Bag Filter
Multi-cyclones and Bag filters alongwith stack (50 m) will be provided to control emissions from boiler. SPM will be controlled within 100 mg/Nm3.
The ash will be collected in hoppers underneath boiler bank/air pre-heater and dust collection system.
Flue gases after super heating the steam will pass through Economizer where they will Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be fed to the boiler furnace for burning the fuel.
After Air Pre Heaters flue gases will pass through
Multi Cyclone / Bag Filter where the Dust Particles will be collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 100 mg/Nm3 through a Chimney of prescribed height.
The dust will be collected from the bottom of the ESP.
High pressure superheated steam from boiler will pass through a Steam Turbine and at the lower pressure will go to the condenser.
The part of the steam will be extracted from the extraction points provided on the turbine, which will be used for distillery.
The condensed steam will return to the steam boiler as condensate and will again be boiled as steam.
While passing through the turbine, the high pressure and temperature steam will rotate the turbine rotor and an Electric Alternator mounted on the same shaft.
Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc.
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DG Set : . 2 Nos.
D.G. set : 2x1250 KVA will be installed for stand by arrangement..
Fuel : HSD will be used as fuel in D.G. Sets.
Emissions from D.G. sets will be vented through a Stack.
Silencer (Acoustic enclosures) to be provided to D.G.
Cooling Tower
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Water Treatment Plant:
Iron Filter, ACF, DM Plant
Pumps Valves, Custom Pipeline Work
Water requirement will be 1380 m3/day.
It will be sourced from bore wells.
Effluent Treatment Plant
(120=11.5 Kl/kl) liquid effluent will be generated from
Process and Fermenter
Cooling Tower Blow Down
DM Water Flushing
Sanitary etc.
Total spent wash generation will be 1172 MT.
The tick slop (180 TPD) will be subjected to decantation for removal of wet cake. Part of the thin slop (992 MTPD) will be recycled back to process followed by evaporation, production of thick syrup and using it as cattle feed.
The process condensate generated (534 MTPD) will be cooled and after neutralization and polishing will be recycled to the process.
The bottle washing water (40 m3/day) will be recycled. Sewage water will be treated in septic tank followed by soak pit and used for horticulture and green belt. No effluent will be discharged outside the premises into any surface water body and Zero discharge will be adopted.
Wet cake and tick syrup (291 TPD) will be sold as cattle feed (=113 TPD DDGS). ETP sludge, yeast sludge and DWGS cake (406 TPD) will be generated.
Boiler ash (42.6 TPD from 100% rice husk or 69.2 TPD from 100% coal) will be disposed.
Waste oil and used batteries will be sold to authorized recyclers / re-processors.
Other Equipments:
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33 % area (Approx. 7 Acres) and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
RSL Distilleries Private Limited
SCO 49-50, Sector 8 C,
Madhya Marg, Chandigarh - 160018, India
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Tel : + 91-172-2540007/ 2541904/2780580/2779565 / 2773422
Fax : + 91-172-2546809, 2549510
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Email : in...@ranagroup.com
Website : www.ranagroup.com
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