S. K. Solvochem Plans To Set Up 1,500 Ton/Year Chemical Unit..

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Jan 14, 2014, 12:27:59 PM1/14/14

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                         RELEASED : ISSUE JANUARY 12/14
              Comprising of Total  81 New Project Enquiries
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S. K. Solvochem Plans To Set Up
1,500 Ton/Year Chemical Unit

S. K. Solvochem Pvt. Ltd. plans to set up a Synthetic Organic Chemical Production Unit

having Capacity of 1,500 Ton/Year at Nimbua Village, Tehsil : Dera Bassi in Mohali District, Punjab.

Capacity : 1,500 Ton/Year

Following Products will be manufactured in the proposed plant :

2-Ethyl Sodium Hexonate : 500 Ton/Year
Acelofenic : 150 Ton/Year
Cloxacillin Sodium : 100 Ton/Year
Ofloxacin : 150 Ton/Year
6-Amino Pencillanic Acid : 150 Ton/Year
Cephalexin Monohydrate : 100 Ton/Year
Pentoprozole : 50 Ton/Year
Atenolol : 150 Ton/Year
Clarithromycin : 150 Ton/Year

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Total : 1500 Ton/Year

Location : Nimbua Village, Tehsil : Dera Bassi

Mohali District, Punjab

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As on January 14, 2014 : The Project is under Planning Stage .

Total site area is 6000 Sq. Meter.

An area of about 33% of the total project area will be developed with green belt.

IMPORTANT: As per the discussion we had on 02.01.2014 with
S. K. Solvochem Pvt. Ltd. the Project is under Panning Stage.

The company is waiting for Environmental Clearance.

The Project Work is likely to start by March, 2014.

The Project is Scheduled to be Completed in 10-12 Months
From the date of commencement of the project work.

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So, this is the RIGHT TIME to contact and Follow Up at following address
to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.

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The Main Scope of Supply includes:

Boiler : 3 TPH - 1 No.
Fuel : Multi Fuel ( Wood / Coal )

Heat Exchangers, Air Pre-heater/Economiser).

Air Pollution Control Equipment :

Multi Cyclone Dust Collector

The plant shall be provided with Multi cyclone Dust Collector

for collection of the fly ash that would be produced from the Process of coal combustion in Boiler Furnace.

• The properly designed chimney having height and diameter as per norms

of pollution control board will be provided.

• Sampling point for stack sample will also be provided as per norms

of Punjab Pollution control board.

Scrubbers

To control emissions from Process Vents adequate Scrubber will be installed.

Two Scrubber will be provided, connected to Reaction Vessel to control vapors of

Hydrochloric Acid and Sculpture dioxide.

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MANUFACTURING PROCESS

2 Ethyl Sodium Hexonate

• Charge 1200 Lt. 2 EHA (2-Ethyl Hexanoic Acid in Reactor and cool up to 15°C - step -1. Charge 100 Lt. H2O in a reactor and & add 10 kg NaOH in reactor stir for 30 minutes & cool to 20°C - step II. Add step II in step I and maintain temperature up to 25°C and check

pH 7.5 - 8.0. Filter it though sparkler filter with activated carbon bed. Collect filtrate in reactor Vacuum Distillation up to viscous slurry. Take this in CE & dry. Dry weight 1250 kg.

****************************************************

Acelofenic

•Charge 500 kgs Volta chloride (Voltarol emlugel) in a Reactor add AlCl3 100 kg at normal room temperature, stir for 2 hrs. Cool it up to 80-90°C. Filter it though sparkler filter with activated carbon bed. Dehydrate it with CH3OH 200 ltr. & distilled CH3OH. After distillation of CH3OH add 10% NaOH, solution for Crystallization completely at temp.

40°C. The centrifuge the material & sent to drying in tray Dryer. Dry at 50-55°C and get output - dry weight 475 kg.

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6-Amino Pencillanic Acid (6-APA) – Mol Wt. - 216

• Charge DI water 100 lt at the room temp & change 50 yrs pen G k stirs for 20 minutes to dissolve pen - G K Completely transfer pen G K solution to another reactor which is Enzymatic with auto control ph system with 2-3% Ammonia solution pH 7.5-8.0 that will be taken around one to one & half hours up to pH should be stable. This reacted mass taken into another reactor which already have 250 ltr. MDC stir for 15 minutes & allow to settling. Separate MDC layer into collector.

Remaining solution is crystallized with HCL solutions pH 4.2 white crystals. Take into centrifuge 7 wet crystals dry in Tray Dryer for drying at temp 40-50°C get out put 25 kg.

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Cloxacillin – Sodium

• Charge 6 APA - 50 kgs + 20 Ltr. Tea stir 2 hrs. add ace amide and stir for 30 minutes & Heat upto 40°C charge CIMC 25 kgs at 40 degree stir for 2 hours add sodium-2 Ethyl hexonate 25 kgs stir for 1 hrs at 30 degree Celsius and allow for setting. Layer separate MDC and give NaCl treatment. Centrifuge and wash cake with acetone 50 lts. Unload thewet cake and sent to Dryer. Dry at 40 degree Celsius get output dry weight is 100 kgs..

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Ofloxacin

• Take 2,3,4- Trifluoronitrobenzene in Aerator at room temperature and add 10% KOH solution for 2,3 - difluoronitro phenol formation check clarity OK. Then start adding K2CO3 & monochloro acetone solution at 10-15 degree Celsius for formation of 1-(2 3

difluoronitor phenoxy) proporn-2 orne take it into for Raney Nickel treatment with diethylethoxy methlene malonate at pressure 4.5 kgs for 3 hours. It forms Acidester and adjusts pH will HCL after reflux for 2 hours. After the HCl treatment takes for consideration with N-Methypiperazine. Now ofloxain slurry centrifuge and dry at 50 degree Celsius for 2 hrs moisture less then 1% and get output 150 kgs. .

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Refrigeration
The manufacturing process requires refrigeration to maintain temperature at below zero degree

in certain processes. For the purpose of maintain the required temperature in the process of
manufacture the company has made suitable provisions in the project for installation of Brine

chilling, Water chilling, Cooling Towers, etc.

Solvent Recovery System
Solvent (of different types) requirement is pronounced in the manufacturing process which is

available in contaminated form subsequently. An independent SRS is proposed to recover
purified solvents for their effective reuse. This will also reduce the pollutional load

significantly.

Vacuum
Vacuum is required to maintain various process reaction conditions as well as solvent recovery
system. Mechanical vacuum with booster arrangement will be employed for the purpose
e

Other Equipments:

Reactor :

Assorted reactors of different capacities and specifications with capacities

ranging between 1 kL to 8 kL with suitable mechanical seals

condensers, receivers distillation assemblies wherever required etc.

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Stainless Steel Centrifuges
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Try Dryers & Fluid Bed Dryers of different capacities
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Receiver S.S. tank
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Air Handing Unit/ Fresh Air Unit

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Storage Tank
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Safety valve
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Chilling plant & pump
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Cooling Tower with pump
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Distillation columns, Receivers, Transfer pumps etc.
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Valve
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Pipe line :
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Fire hydrant
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High Pressure Liquid Chromatography
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Microprocessor based pH meter.

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Chilled Brine : 100TR (-20 degree C)

Chilled Water : 50 TR
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Acetic acid pump

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Water Softeners
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DM Water Plant.
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Electrical Transformers
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Vacuum Ejector

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Air compressor : 110 CFM

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DG sets :

500 KVA - 1 No.

For back up in the common areas as well as for essential services
above Four D.G.sets will be installed..

Water Treatment Plant:

Pumps, Valves, Custom Pipeline Work, Plumbing Work

The total water requirement will be 40m3/ Day

The primary source of the water will be tube wells to be installed at the site.

To meet the requirement soft water and Demineralized water, Water softeners, and DM Water Plant of required capacity will be installed.

The unit will need water for:

a) Process addition

b) Washing

c) Housekeeping

d) Boiler feed water make-up

e) Cooling water make-up

f) Water treatment (RO/DM) plant maintenance

g) Air pollution Control system (for wet gas cleaning processes)

h) Domestic requirement

Effluent Treatment Plant:

Waste water from other sources floor washing, boiler blown, and cooling water blow down

scrubber and quality control lab, water recovered from MEE would be sent to effluent Treatment Plant,

.

The project will produce <15 m3/day of process effluent and <2 m3 of domestic wastewater

The proposed ETP will be well designed to treat 15 m3/Day Effluent.

Primary treatment
a) Screening
b) Equalization
c) Air-stripping
d) Neutralization/pH adjustment
e) Coagulation-flocculation
f) Clarification
g) Primary sludge dewatering/drying

Secondary treatment (biological stabilization)

a) Aerobic stabilization – through activated sludge process – comprising of aeration tank
followed by secondary clarifier
b) Secondary sludge dewatering/drying
Tertiary treatment (polishing)
a) Multi-grade pressure depth filteration
b) Activated carbon adsorption
c) UV treatment

Solid Waste

Solid waste will include;

a) Boiler ash – ~1.5-2 MT/day

b) Process residues – <3 kg/day

c) ETP sludge – <5 kg/day

Other Equipments:

Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine, Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.

Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,

Green Belt Development plan in 33% area and a scheme for Rainwater Harvesting have to be put in place.

Scope Of Entire Civil & Construction Work:

Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.

Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water & Effluent Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs for the above project may Contact for etc.etc. may Contact for Specified Enquiry at :

S. K. Solvochem Pvt. Ltd.

SCF-8, First Floor, Sector 19-D

Chandigarh- 160019, Chandigarh, India.

-------------------------------------------------….

Tel : +91- 172-5074523
Fax : +91- 172-5074523

Email : shrikrishna...@gmail.com

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