Update: Andhra Sugars Plans Expansion Of Its Chemical & Fertilizer Unit

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Sep 23, 2011, 7:21:19 AM9/23/11
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 Andhra Sugars Plans Expansion

 Of Its Chemical & Fertilizer Unit

    (Update : Ref Our Earlier Report on 27.06.2011)

 

 The Andhra Sugars Limited plans for Expansion of  its

 Single Super Phosphate  Unit from 200 TPD to 300 TPD and

Production Capacity of Caustic Potash from 24 TPD to 50 TPD, Hydrochloric Acid from 30TPD to 60TPD, Sodium Hypochlorite from 2 TPD to 10 TPD) along with a new Mono Chloro Acetic Acid Plant having capacity of 20 TPD

at Kovvur, West Godavari District,  Andhra Pradesh.

 

Capacity  Expansion :  .

 

Single Super Phosphate Unit

 From 200 TPD to 300 TPD

------------------------------------------------------

Caustic Potash Prduction

 From 24 TPD to 50 TPD

------------------------------------------------------

Hydrochloric Acid Production

 From 30 TPD to 60 TPD

----------------------------------------------------

Sodium Hypochlorite Production

 From 2 TPD to 10 TPD

------------------------------------------------------

New Plant  :

Mono Chloro Acetic Acid Plant

Capacity : 20 TPD

----------------------------------------------------

Location :   Kovvur, West Godavari District

                    Andhra Pradesh.

 

**************************************

As 0n  September 23, 2011 : The Project is under Planning Stage .

 

IMPORTANT:

(Please also refer Our Earlier Report on 27.06.2011.

 

As per the the discussion we had on 19.09.2011 with

The Andhra Sugars Limited the Expansion Project  is  under

 Panning Stage now.

 

The company is waiting for the clearance from State Pollution Control

Authority and that they expect to obtain in the next month ie. October,2011

 

The project work is likely to start from

October/ November, 2011.

 

The Project   is Scheduled to be  Completed

by August /September, 2012.

 

So, this is the RIGHT TIME to contact  and Follow Up at following address obtain the detailed Enquiry of each product  in time and to

submit your quotation subsequently.

 

The Main Plant & Machineries:

Boiler ( Existing one is sufficient , no additional one is required

                      For expansion )

 

The emissions from vents of HCl synthesis plants, waste chlorine absorption system, H2SO4 plant and SSP plant will be connected to their respective scrubbing system. Source of air pollution from the expaanded plant will be boiler, heating furnace and D.G. Set.

 

For control of air pollution from boiler, heating furnace and D.G. set. Stack of 33 m, 29 m and 10 m respectively to  be provided.

 

Air Pollution control Systems:

Heating System , Scrubber / Cyclones:

The grinding of rock phosphate may lead to emissions of dust.

Pulse jet dust collector will be provided to control dust emissions.

A stack will be provided at the ball mill. At mixer and Den, during acidulation

gases will be liberated. These gases from mixer and Den will be

passed through absorption stages as under;

1. Ejector

2. Cyclone separator

3. Ventury Scrubber

4. Multi Stage Scrubbing Towers 

 

Scrubbing pumps will be interlocked with main plant equipment i.e. mixer so that in an event of failure of scrubber pump/scrubbing system, the whole plant gets automatically tripped. The gaseous emissions during the reaction stage in manufacturing of Phosphoric Acid are controlled through induced Draft Blower for scrubbing in the ventury scrubber.

 

Under Size Vibrating Screen

Oversize Vibrating Screen

Crushing Unit

Dryer

Granulator

Cooling System

Ball Mill
Packing

Mixer

 

Water Treatment Plant:

 Pumps, Valves, Custom Pipeline Work, Plumbing Work

 

The total water requirement for the plant will increase from

1350 KLD to 1460 KLD, which will be sourced form the

 ground watersource/Godavari River.

 

Effluent  Treatment Plant

The wastewater generation from the existing plant is 1080 KLD and after expansion the wastewater generation will decrease to 780 KLD due to reduction in cooling water blow down from 1000 KLD to 700 KLD. The wastewater from process will be treated and used for green belt. Cooling tower blow down will be discharged to Godavari River All the wastewater from domestic operations will be sent to septic tank followed by soak pit.

 

Other Equipments:

Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel  with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing  Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine,  Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.

 

Ventilation & Exhaust System

Complete Laboratory Equipments

Fire fighting System as per TAC norms,

 

Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.

                                         

Companies/ General Industries/ Manufacturers /  Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water &  Effluent  Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs  for the above project  may  Contact for etc.etc. may  Contact for Specified Enquiry at  :

 

The Andhra Sugars Limited

Chemical & Fertilizer Division

Kovvur, West Godavari District

Andhra Pradesh - 534350, India

---------------------------------------------------

Phones: +91-8813-231597/ 98/99

Fax      : +91-8813-231218

------------------------------------------------

Email     : info...@theandhrasugars.com

Website : www.theandhrasugars.com

 

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