Rossari Biotech Plans for New Manufacturing Unit
Industrial Directory Of India
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RELEASED : ISSUE AUGUST 04 /13
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Rossari Biotech Plans for
New Manufacturing Unit
Rossari Biotech Ltd. plans to set up a New Unit to produce
Synthetic Organic Chemicals (Enzymes/Probiotics/Prebiotics/API by
Fermentation/ Biological/ Chemical Routes & Speciality Chemicals)
those are widely used for Pharma, Paper, Cosmetics, Yarn, Leather
and Other Industries having Capacity of 2,14,150 Ton/Year
in FIRST PHASE and 66073 Ton/Year in SECOND PHASE
at Dahej-II Industrial Estate, Vagara Tehsil in Bharuch District, Gujarat.
Capacity :
Synthetic Organic Chemicals
Enzymes/Probiotics/Prebiotics/API by Fermentation/ Biological/
Chemical Routes & Speciality Chemicals)
The project will be implemented in Two Phases:
Ist Phase : Production Capacity – 2,14,150 Ton/Annum
2nd Phase : Production Capacity –66073 Ton/Annum
The plant will have a production capacity of:
Ist Phase :
Pharma Products(API) 500 Ton/Year
Food & Breweries Supplement 350 Ton/Year
Acidifier Formulation & Others 15000 Ton/Year
After Shave Lotion 100 Ton/Year
Shampoo with Protein 300 Ton/Year
Cream Hair Conditioner 100 Ton/Year
Sanitizers & Disinfectants 10000 Ton/Year
Cleaning Chemicals 35000 Ton/Year
Textile & Laundry Chemicals 5000 Ton/Year
Dyeing Auxiliaries 25000 Ton/Year
Printing Auxiliaries 5000 Ton/Year
Finishing Auxiliaries 5000 Ton/Year
Speciality Chemicals 7500 Ton/Year
Optical Brighteners 700 Ton/Year
Scouring Agent 1800 Ton/Year
Wetting Agent 1500 Ton/Year
Bleaching Agent 1500 Ton/Year
Polysols 2000 Ton/Year
Surfactants 3000 Ton/Year
Silicon Oil 2000 Ton/Year
Emulsifiers 1500 Ton/Year
Detergents 1500 Ton/Year
Enzyme Formulation 5000 Ton/Year
(Tetiles & Leather Industry)
Construction Chemicals 40,000 Ton/Year
Paper & Leather Chemicals 6000 Ton/Year
Yarn manufacturing chemicals 48,800 Ton/Year
Detergents 1500 Ton/Year
Enzyme Formulation 5000 Ton/Year
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Total: 2,14,150 Tons/Year
2nd Phase :
Pectinase 37 Ton/Year
Cellulase 195 Ton/Year
Serratiopeptidase 50 Ton/Year
Hemicellulase Products 30 Ton/Year
Lactase 35 Ton/Year
Amylases(Bacterial/Fungal) 32 Ton/Year
Yeast Lipase 10 Ton/Year
Catalase 30 Ton/Year
Chitinase 20 Ton/Year
Phytase 300 Ton/Year
Glucoamylase 45 Ton/Year
Fungal Diastase 50 Ton/Year
Saccharomyces Boulardi 25 Ton/Year
Probiotics / Prebiotics 500 Ton/Year
Lactic Acid Bacillus 50 Ton/Year
Methyl Cobalamin 06 Ton/Year
Ox Bile Extract 25 Ton/Year
Pancreatin 30 Ton/Year
Pepsin 12 Ton/Year
Proteases 10 Ton/Year
Papain 70 Ton/Year
Bromelain 11 Ton/Year
Softeners 7000 Ton/Year
Sizing Chemicals 5000 Ton/Year
Grease 1200 Ton/Year
Polymers for Paint & Other 15000 Ton/Year
Nutrient Liquid 9200 Ton/Year
Nutrient Powder 1100 Ton/Year
-------------------------------------------
Total: 66073 Tons/Year
Location : Dahej-II Industrial Estate
Vagara Tehsil in Bharuch District, Gujarat
**************************************
As on August 06, 2013 : The Project is under Planning Stage .
Total site area: 51275.54 Sq. Meter
An area of about 9229.59 Sq. Meter of land will be developed with green belt..
IMPORTANT: As per the discussion we had
on 24.07.2013 with Rossari Biotech Ltd.
the Project is under Panning Stage.
The company is waiting for Environmental Clearance.
The Project is Scheduled to be Completed by
in 12 Months from the date of the commencement of the project work.
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So, this is the RIGHT TIME to contact and Follow Up at following address
to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
**************************
The Main Scope of Supply includes:
Phase-I
1. Boiler : 2 TPH - 1 No.
Fuel : NG- 143 Nm³/Hr, LDO : 157.5 LPH
Stack : Height- 30 Meters/Dia:450 mm
2. Thermic Fluid Heater
Capacity : 5.0 Lac Kcal/Hr - 1 No
Fuel : NG:69 Nm³/Hr, LDO: 70 LPH
Stack : Height- 22 Meters, Dia : 250 mm
Phase-II
Boiler : 6 TPH - 1 No.
Fuel : NG- 415 Nm³/Hr, LDO : 437.5 LPH
Stack : Height- 36 Meters/Dia: 600 mm
Heat Exchangers, Air Pre-heater/Economiser)
Wet Scrubber for arresting fly ash
Air Polution Control:
There will be no process emissions from Phase1 as all the manufacturing activities will be
carried out in closed condition. Process emission will be generated after Phase2 of the
proposed project. Bag Filters will be provided to Spray Dryers to control these emissions.
Spray Dryer : Height : 11m Dia : 300 mm.
MANUFACTURING PROCESS:
FERMENTATION PRODUCTS (ENZYMES):
• Adding of Carbohydrates (carbon), Proteins (nitrogen), Mineral Salts, Additives, water and
Microbial culture in Seed Vessel. Adding of Carbohydrates (carbon), Proteins (nitrogen), Mineral Salts, Additives, water in a fermentor, followed by addition of material from seed vessel.
• After 5 days of fermentation with inoculated microbes, fermentation broth is formed
containing microbes, enzyme and unhydrolysed substrates.
• Adding of filter aid on filter to aid filtration. Filter the broth through press filter. The residue called wet cake, consist of microbes and unhydrolysed substrates which is a byproduct i.e. Nutrient Powder.
• The filtrate consists of enzyme. Now it undergoes ultra filtration, the permeate of ultra
filtration goes to the ETP and the concentrate which consist of enzyme undergoes
microfiltration. The concentrate is Spray Dried and the product i.e. Enzyme is obtained.
• Acid, Alkali, Antifoam and Water from the dosing vessel is added in the fermentor as and
when needed..
METHYLCOBALAMIN:
• To Charge 200 litres of methanol in a Reactor.
• To Add cynocobalamine & mix for 30 minutes.
• To Add water, cobalt chloride and monomethyl oxalate.
• After completion of reaction the liquid is passed through column.
• To The solution obtain is crystallized.
• After QC approval, to pack the material.
OX BILE EXTRACT :
• To Charge 200 liters of ethanol in a Reactor.
• To Add fresh bile paste & mix for 45 minutes.
• After complete dissolution to add filter aid in solution.
• To Take the solution for filtration.
• To Dry the cake formed in the Tray Drier.
• To Pulverize the material into fine powder.
• After QC approval to pack the material.
SANITIZERS & DISINFECTANTS:
• To Charge water in a Vessel.
• To Add Ethanol & Tri Ethanol Amine & mix for 30 minutes.
• To Add Propylene Glycol & Glycerol & mix for 30 Minutes.
• Then to add Alpha tocopheryl acetate & Fragrance & mix for 10 minutes.
• On QC approval filter, to unload the material and pack.
PRE-TREATMENT AUXILLARY:
• To Charge the Starch- Modified potato Starch, Borax & Polymer Acrylic Acid base in
blender/mixer.
• To Mix for 10 minutes.
• Then to add Polyvinylpyrrolidone K-30, Polymer - Sodium salt, Polyvinyl alcohol, cokooidal
silica, Acid - Oxalic acid & Aluminum trichloride & mix for 60 minutes.
• To Send samples in QC check if OK then to unload & pack
DYEING AUXILLARIES:
• To Charge water in a Reactor
• To Add castor oil ethoxylate & acetic acid & mix for 30 minutes
• To Add sodium sulphate & dispersing agent in 60 minutes slowly
• Then to add AOS & ceto steryl alcohol ethoxylate in 30 minutes
• On QC approval to unload the material and pack.
************************
Other Equipments:
SS Reactor : Total – 19 Nos
20 KL : 1 No.
10 KL : 5 Nos.
05 KL : 6 Nos.
03 KL : 3 Nos.
02 KL : 2 Nos.
01 KL : 2 Nos.
---------------------------------------------
MS Reactor : Total – 8 Nos
20 KL : 2 No.
10 KL : 2 Nos.
05 KL : 2 Nos.
02 KL : 1 No.
01 KL : 1 No.
---------------------------------------------
SS 316 Reactor for EO/PO based products
with accessories and automation: 05 KL – 3 Nos
-----------------------------------------------
Fermenter : 50 KL – 5 Nos
---------------------------------------------
Seed Vessels : 3000 L . – 6 Nos
---------------------------------------------
Lab Seed Fermenter: 100L/500L – 2 Nos
-----------------------------------------------
Media Preparation tank : 30000 L – 3 Nos
---------------------------------------------
Dosing Tanks: 10000 L. – 3 Nos
---------------------------------------------
Harvester Tank : 50000 L– 3 Nos
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Fitter Press : 10 KL/Hr – 3 Nos
---------------------------------------------
Collection Tank : 30000 L . – 6 Nos
---------------------------------------------
Micro Filter : 2000/3000L– 2 Nos
-----------------------------------------------
Sterile Tanks: 2000 L – 3 Nos
---------------------------------------------
Spray Drier : 150litres/Hr. – 2 Nos
---------------------------------------------
Cold Storage : 50000 L– 2 Nos
-----------------------------------------------
Air Compressor : 4 Nos
---------------------------------------------
Chilling Tank : 50,000 L – 2 Nos
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Raw Water Tank: 500000 L – 1 No.
---------------------------------------------
Soft Water Plant : 5000 L. – 1 No
---------------------------------------------
Effluent Plant : 300 M³/Day – 1 No.
-----------------------------------------------
Drying Plant : 1500 l/hr – 1 No..
---------------------------------------------
Evaporation Plant : 15000 l/hr . – 1 No.
---------------------------------------------
Ultra Filtration : 5000 l/hr– 4 Nos
-----------------------------------------------
Feed pump/Pressure pumps : 2 Nos
---------------------------------------------
Octagonal Blender: 3000/1250 Ltr – 2 Nos
---------------------------------------------
Rapid Mixer Granulator: 800/350 Ltr– 2 Nos
-----------------------------------------------
Lifting Devices: 1000 Kg– 2 Nos
---------------------------------------------
Sifters : 30” Dia . – 6 Nos
---------------------------------------------
IPC Container & Acessories : 6 Nos
-----------------------------------------------
AHU System : 8 Nos
---------------------------------------------
DM Water System : 1 No.
---------------------------------------------
Tray Dryer : 1000 Kg– 1 No.
-----------------------------------------------
Separator : 5000 Ltr/Hr – 1 No.
---------------------------------------------
Nutch Filter : 2000 Ltr – 1 No.
---------------------------------------------
Lyophilizer / Freeze Dryer : 800 Ltr– 1 No.
-----------------------------------------------
Automatic Powder Filling Machine: 3000 Kg/Hr– 1 No.
---------------------------------------------
Automatic Liquid Filling Machine: 5000 Ltr/Hr – 1 No.
---------------------------------------------
Mixing Vessels & Tanks: 5000 Ltr– 3 Nos
-----------------------------------------------
Hydraulic Devices : 3000 Kg– 2 Nos
---------------------------------------------
Tray Filling Station 1-5 Kg – 1 No.
---------------------------------------------
Pulverizer : 1 No.
-----------------------------------------------
Steam Generator : 300 Kg/Hr – 1 No.
---------------------------------------------
FRP Blender : Total – 9 Nos
16 KL – 4 Nos, 10 KL – 2 Nos, 05 KL- 1No,
02 KL – 1No, 01 KL-1 No.
Total – 9 Nos
---------------------------------------------
Forberg Mixer : 01 MT – 3 Nos
-----------------------------------------------
Ribbon Blender: 03 MT – 3 Nos
---------------------------------------------
Micromotion Mass Flow Meter: 6 Nos
---------------------------------------------
Flaker Machine : 1 Nos.
-----------------------------------------------
Cold Room : 50 KL 10º C -15º C – 1 No.
---------------------------------------------
MS Storage Tank : Total – 8 Nos
150 KL : 6 Nos.
500 KL : 3 Nos.
---------------------------------------------
FRP Storage Tank : Total – 20 Nos
150 KL : 6 Nos.
500 KL : 3 Nos.
100 KL : 2 Nos.
50 KL : 2 Nos.
25 KL : 3 Nos.
75 KL : 4 Nos.
---------------------------------------------
Small FRP & Sintex Vessel: 500 KL & 1 KL – 10 Nos
---------------------------------------------
Automatic Blending and Packing Plant
with Silo System: 1 No.
---------------------------------------------
SS Storage Tank : 20 KL– 15 Nos
-----------------------------------------------
Automatic Filling, Packing, Labeling Machine: 5 Nos
---------------------------------------------
Automation System for Reactor
with Load Cell & PLC: 30000 L . : 15 Nos
---------------------------------------------
Storage Tank for Ethylene Oxide
with all necessary arrangements, pipe lines etc : 07 KL– 3 Nos
---------------------------------------------
Forklifts/ Stackers: 6 Nos
---------------------------------------------
Fermenter : 500/100lit/30 lit– 3 Nos
-----------------------------------------------
Shake Flark : 20 Litr – 2 Nos
---------------------------------------------
Filter Press : 500 Ltr/hr. – 1 No.
---------------------------------------------
UF : 1 No.
-----------------------------------------------
Micro Filtration : 1 No.
---------------------------------------------
Lab Spray Drier : 1 No.
---------------------------------------------
Spectro Photometer: 1 No.
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Miscellaneous Lab Equipment: 1 Set.
---------------------------------------------
Dehumidifier: 1 No.
************************
Chilling Water plant
Capacity : 200 TR – 2 Nos
-----------------------------------------------
Cooling Tower
Capacity : 300 TR : 02 N0s.
---------------------------------------------
Weighing Balance
----------------------------------------------
Fire Hydrant System : 1 No.
**************************
DG sets : 165 KVA - 1 No.
500 KVA - 1 No
For back up in the common areas as well as for essential services
above Two D.G.sets will be installed..
Water Treatment Plant:
Pumps, Valves, Custom Pipeline Work, Plumbing Work
Total fresh water requirement for proposed project will be
355.3 m3/Day for Phase1 and 615.9 m3/Day after Phase 2.
The source of water supply for the project will be from GIDC water supply..
************************************************************************
Phase I
Details of Water Consumption
1.Domestic : 0.70 M3/Day
2.Process Water : 226.20 M3/Day
3. RO Reject : 57.90 M3/Day
4.Boiler (make Up) : 5.40 M3/Day
5. Floor Washing : 5.00 M3/Day
6. Chilling Plant : 0.015 M3/Day
7. Equipment Washing : 5.0 M3/Day
8. DM (Regeneration) : 0.02 M3/Day
9. Cooling Tower(make up) : 35 M3/Day
10. Gardening 20 M3/Day
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Total: 355.30 M3/ Day
Details of Waste Water Discharge
1.Domestic : 1.10 M3/Day
2.Process Water : ……..
3. RO Reject : 54.40 M3/Day
4.Boiler (Blow Down) : 1.80 M3/Day
5. Floor Washing : 8.00 M3/Day
6. Equipment Washing : 5.0 M3/Day
7. DM (Regeneration) : 0.02 M3/Day
8. Cooling Tower(Blow D)own) : 5.00 M3/Day
9. Gardening ………
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Total: 72.42 M3/ Day
Phase II
Details of Water Consumption
1.Domestic : 1.60 M3/Day
2.Process Water : 420.00 M3/Day
3. RO Reject : 109.10 M3/Day
4.Boiler (make Up) : 16.20 M3/Day
5. Floor Washing : 5.00 M3/Day
6. Chilling Plant : 0.015 M3/Day
7. Equipment Washing : 9.00 M3/Day
8. DM (Regeneration) : 0.02 M3/Day
9. Cooling Tower(make up) : 35 M3/Day
10. Gardening 20 M3/Day
---------------------------------------------------------------------------------------
Total: 615.93 M3/ Day
Details of Waste Water Discharge
1.Domestic : 4.20 M3/Day
2.Process Water : 85.30 M3/Day
3. RO Reject : 103.10 M3/Day
4.Boiler (Blow Down) : 5.40 M3/Day
5. Floor Washing : 8.00 M3/Day
6. Equipment Washing : 9.00 M3/Day
7. DM (Regeneration) : 0.02 M3/Day
8. Cooling Tower(Blow D)own) : 5.00 M3/Day
9. Gardening ………
---------------------------------------------------------------------------------------
Total: 217.10 M3/ Day
Effluent Treatment Plant:
Capacity : 300 m3/ Day
The domestic waste water generated from the first phase will be 1.1 m3/Day and after Phase2 it will be 4.2 m3/Day which will be disposed off through Septic tank/ Soak-pit system.
The Industrial effluent generated will be 74.2 m3/Day for Phase1 and
215.8 m3/Day after Phase2.
The industrial effluent will be treated in the proposed ETP and finally disposed to CETP through underground drainage system after confirming the CETP inlet norms.
The reject of ROs will be sent to Multiple Effective Evaporator (MEE) followed by Forced Evaporation for further treatment.
Other Equipments:
Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine, Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Green Belt Development plan in 9229.59 Sq. Meter area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water & Effluent Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs for the above project may Contact for etc.etc. may Contact for Specified Enquiry at :
Rossari Biotech Ltd.
201-A & B, Ackruti Corporate Park, LBS Marg, Next to GE Gardens,
Kanjurmarg (W.), Mumbai - 400 078, Maharashtra, India
---------------------------------------------------
Tel : + 91-22-6123 3800
Fax : + 91-22-6123 3846
Email : in...@rossarimail.com
Website : www.rossari.com
Plant :
Rossari Biotech Ltd.
Plot No10 & 11, Survey No.90/1/10 &
90/1/11/1 Old Surya Global
Compound, Kumbharwadi,Village
Naroli Dadra & Nagar Haveli-396235.,
Gujarat, India
---------------------------------------------------
Tel : + 91- 260-2651375
Fax : + 91- 260-2651376
Email : in...@rossarimail.com
Website : www.rossari.com
**************************************
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