RSPL Plans To Set Up 1500 TPD Chemical Plant with 50 MW Captive Power Plant
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RELEASED : ISSUE DECEMBER 02 /12
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RSPL Plans To Set Up
1500 TPD Chemical Plant
with 50 MW Captive Power Plant
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RSPL Limited plans to set up a Chemical Manufacturing Unit
to produce Soda Ash having Capacity of 1500 TPD along with a Captive Power Plant of 50 MW at Kuranga Village, Taluka: Dwarka, Jamnagar District, Gujarat.
Capacity :
Soda Ash Plant
1. Light Soda Ash : 1500 TPD
2.Dense Soda Ash : 770 TPD
(Dense Soda Ash is conversion of Light Soda Ash)
Captive Power Plant : 50 MW
(Coal Based)
Location : Kuranga Village, Taluka: Dwarka
Jamnagar District, Gujarat
As 0n December 06, 2012 : The Project is under Planning Stage.
The unit would come up on about 1000 Acres of Land .
In this regard, the company has applied for approx. 300 acres of Government wasteland to the Government whereas approx. 700 acres of Private un-irrigated land is being acquired at Kuranga village, Jamnagar District, Gujarat.
This land is proposed to be used for the Soda Ash Plant, Captive Power Plant, other infrastructure etc and provisions for future expansion will be there. Existing landuse will be changed to industrial and Green belt/plantation.
Green belt will be developed in 33% of the total area to minimize the air impact and noise impact on the surrounding area.
IMPORTANT: As per the discussion we had on 27.11.2012 with RSPL Limited the Project is under Panning .
The company is now waiting to obtain tne “Environment Clearance.
The project work is likely to start from
April,2013.
The Project is Scheduled to be Completed by
by April, 2015.
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So, Keep the Track of This Project and Follow Up at following address to obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
The Main Scope of Supply includes:
Boiler : 150 TPH – 3 Nos
(CFBC boiler)
Fuel : Lignite / Coal
Stack : 122 Meters
Turbine : 25 MW - 2 Nos
(Multi extraction Turbo-Alternator)
Fuel Consumtion:
Lignite (2700 TPD) / Coal (1800 TPD) for Boiler
Heat Exchangers, Air Pre-heater/Economiser)
Pullution Control Equipment:
ESP, Bag Filter, Scrubbers
The particulate emissions from Boilers, DG set, Captive Power Plant and Process Vent ESP, Bag Filter will be installed.
To control emissions from Process Vents adequet Scrubber will be installed.
Soda Ash Manufacturing Process :
SODA ASH (also known as Sodium carbonate OR washing soda), Na2CO3 is a sodium salt of carbonic acid. It most commonly occurs as a crystalline heptahydrate, which readily efflorescesto form a white powder, the monohydrate. Sodium carbonate is domestically well known for its everyday use as a water softener.
It is synthetically produced in large quantities from salt and limestone in a process known as the Solvay Process.
Basic raw materials for manufacturing of Soda Ash (Na2CO3) are limestone and salt.
Limestone is mainly composed of CaCO3 (92%) & MgCO3(2%). Deposit of limestone occurs in commercially exploitable quantities at several locations in Gujarat state.
Common salt is produced in saltpans from seawater through solar evaporations. It contains NaCl(98%) and traces of impurities like Ca & Mg.
Since both the raw materials are solids and do not ordinarily react, ammonia is used as an intermediate carrier `catalyst’ to make them react and produce Soda Ash.
Main Raw Material :
Limestone: Limestone requirement is approx.3000 TPD for Soda Ash Plant.
Limestone requirement will be met from limestone mines located in Junagadh, Jamnagar & Porbandar districts
Other Raw materials required: Sodium Sulphide, Coke/Coal, Ammonia.
Process Description (Dry Liming process)
The important Process steps are as follows:
• Unit No. 01 : Brine Purification
• Unit No. 02 : Lime Kilns and gas cleaning
• Unit No. 03 : Lime Grinding and Absorption, Distillation
The burnt lime from lime kilns is conveyed to intermediate Lime hopper. The controlled quantity of burnt lime is fed to the Crusher and then fed to lime
Grinding mill. The size distribution of ground lime is very critical and is a key
factor for the operation of dry liming process. The ground lime is pneumatically
transferred to the ground lime hopper.
The ground lime from hopper is added to Prelimer by Weigh Feeder and Screw Conveyor.
Here, lime will be reacted with bottom liquor of Free Ammonia
Still. Small quantity of Ammonia is released from Prelimer due to heat of
hydration of Lime. The contents of Prelimer are passed to Separator, wherein
the solids are separated and clear Ammonium Hydroxide solution flows to Fixed
Ammonia Still.
The slurry discharged from Separator bottom is mixed with effluent from Fixed
Ammonia Still bottom in Dilution Tank. This effluent is then pumped to directly to
sea after dilution or to the effluent settling pond.
• Unit No. 04 : Carbonation and Compression
• Unit No. 05 : Filtration and Calcinations
In the Calcination section the crude bicarbonate from filtration section is
decomposed into Light Soda Ash, carbon dioxide, ammonia and water vapour.
Crude bicarbonate from the filtration section contains ammonium bicarbonate as impurities. This ammonium bicarbonate also decomposes to ammonia, CO2 and water vapour.
The crude bicarbonate is fed in a controlled manner via Table Feeder to the Calciner
• Unit No. 06 : Densification of Soda Ash
• Unit No. 07 : Product storage and handling
• Unit No. 10 : Effluent treatmen
Air Cooled Condenser
Solar Salt washery
Lime mills
CO2 compressor
Fluidized Bed Dryer
Hydrator
Chiller
Storage Tanks
Bagging machines
Multiple Effect Evaporators
Lime Kiln – 6 Nos.
Reaction Vessel
Rotary Vacuum Dryer
Ammonia Recovery System
Lime Grinding System
Calcination Vessel
DG Set : . 6 MVA
D.G. sets 6 MVA will be installed for stand by arrangement..
Silencer (Acoustic enclosures) to be provided to D.G.
Fuel : Light Diesel : Oil of 7.5 KL/Day
Cooling Tower
Compressors
Air Conditioning Plant
Pumps
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
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Water Treatment Plant :
Pumps, Valves, Custom Pipeline Work, Plumbing Work
(Oxidisation Chamber, Filter/ IRF, DM/ R.O. Plant, )
The total water requirement shall be 6,00,000 m3/day and will be met from the sea water of Arabian Sea.
Sea water from Arabian Sea and in turn Process water will be obtailed through RO/DM Plant.
Sea water Intake System.
Effluent Treatment Plant:
The Effluent Treatment scheme will comprise of
Stage – 1 -Primary Treatment
Stage – 2 - Secondary Treatment
Stage – 3 - Tertiary Treatment
The effluent generated from the the plant will be mainly from Process, Washings, Scrubbers, Cooling Towers & Boiler Blow downs and domestic effluent.
Domestic wastewater will be treated in Sewage Treatment Plant (STP) and treated water will be used for Plantation/Green belt development around the plant premises.
The sewage will be first passed through a Bar Screen Chamber & an Oil & Grease Trap where any extraneous / floating matter would get trapped.
The sewage would then be collected in a Receiving Sump where the variations in flow and characteristics are dampened, which otherwise can lead to operational problems and moreover it allows a constant flow rate downstream. Here the sewage is kept in mixed condition by means of coarse air bubble diffusion.
The equalized sewage will then be pumped for necessary treatment of BOD/COD reduction.
Effluent generated shall be segregated in to high High COD & Low COD Stream.
Low COD Stream Effluent will be Sent to propose Effluent Treatment Plant. Treated Effluent will be sent to GIDC Effluent Pipeline for final disposal in deep sea.
High COD Stream Effluent will be Sent to Multipleple Effective Evaporator MEE).The condensate from MEE shall be reused in cooling Tower. The concentrated mass of MEE shall be sen to Incineration Facility. Domestic waste water will be sent to Soak Pit/Septic Tank.
Supply Of Other Equipments:
Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes.
Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Cooling Tower/ Plant,Hoses, Air Conditioning , Cables, Air Conditioning M/c., Automatic Weighing Machines for Bulk & Liquid Materials, Complete Laboratory.
Fire fighting System as per TAC norms.
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Boiler, Air Pollution Control Equipments: Scrubbers/ Cyclone Separators , Water & Effluent Treatment Plant , Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes. Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Cooling Tower/ Plant, Air Conditioning , Fire Fighting Equipment, Air Conditioning, Cables, Automatic Weighing Machines for Bulk & Liquid Materials, Complete Laboratory Equipments , Custom Pipeline Jobs, Pharmaceuticals Plant & Machineries etc. for the above project may Contact for Specified Enquiry at :
RSPL Limited
109/366, RSPL Star Tower,
R K Nagar, GT Road,
Kanpur - 208 012, Uttar Pradesh, India
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Tel : +91-512-2551201-06
Fax : +91-512-2550832-33
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Email : in...@gharidetergent.com
Website : www.gharidetergent.com
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