Jayaswal Neco Plans for Integrated Steel Plant Along With Captive Power
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Jayaswal Neco Plans for Integrated
Steel Plant Along With Captive Power
Jayaswal Neco Industries Limited plans to set up a Integrated Steel Plant having a Iron ore Benefication and Pellet Plant : 1.2 MTPA, Sinter Plant : 0.4 MTPA, Roling Mill : 0.65 MTPA,Hot Metal / Pig iron Plant (through Blast Furnace) : 0.4 MTPA, Coke Oven Plant ((Non-recovery type): 0.2 MTPA, Oxygen Plant: 400 TPD along with along with a 100 MW Cpative Power Plant at in Dagori, Ameri Akberi and Udgaon Villages in Bilaspur District, Chhattisgarh.
Capacity :
1. Iron ore Benefication and Pellet Plant: 4,20,00 TPA
2. Sinter Plant : : 0.4 MTPA
3. Hot Metal / Pig Iron Plant : 0.4 MTPA
(through Blast Furnace)
4. Steel Melting Shop : 0.7 MTPA
(through Electric Arc Furnace & Ladle Refining Furnace)
5. Coke Oven Plant : 0.2 MTPA
6. Oxygen Plant : 400 TPD
10. Roling Mill : 0.65 MTPA
11. Captive Power Plant : 100 MW
a. WHRB : 25 MW
b. AFBC (75 MW) : 3X25 MW
Location :
Dagori, Ameri Akberi and Udgaon villages,
Tehsil Bilha, District Bilaspur, Chhattisgarh.
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About Company:
Jayaswal Neco Industries Ltd. (JNIL) is one of the reputed manufacturers of Iron and Steel and foundry products in the country.
JNIL is operating a large Integrated Steel Plant near Raipur and captive coal mines near Tamnar in Chhattisgarh.
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As 0n September 04, 2012 : The Project is in planning stage.
The project requires 210.8 hectares of Land.
Out of this from Dagori Village 82.96 hectares, from Ameri Akbari Village 75.214 hectares and from Udgaon Village 75.214 hectares are being aquired.
33% land shall be developed as Greenbelt.
About 181500 trees, shrubs and herbs shall be planted on
72.6 hectares land area.
IMPORTANT: As per the discussion we had last on 27.08.2012 with of Jayaswal Neco Industries Limited the Project is under planning stage.
The company is now in the process of aquiring the land required for the entire project.
The Environment Clearnces for which company has applied earlier is now in place.
The project work is likely to start from
Early 2013.
The Project is Scheduled to be Completed
By June,2014 .
So, this is the RIGHT TIME to contact and Follow Up at following address obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
The Main Scope of Supply includes:
Captive Power Plant : 100 MW
(WHRB: 25 MW + AFBC : 75 MW)
1.Waste Heat Recovery Boiler:
From Coke Oven Gas : 12 MW
From Blast furnace Gas : 13 MW
DRI Kiln gas shall be used in WHRB.
The hot flue gases from above will pass through waste heat recovery Boilers to recover the heat and to generate 25 MW(12 MW + 13 MW) electricity.
The gases after heat recovery will pass through ESPs and then discharged through chimneys into the atmosphere for effective dispersion of emissions into the atmosphere.
2.Fluidized Bed Combustion (AFBC) Boiler:
In this section high pressure steam is produced using pressurized
boilers, which are fed to turbines for generating electricity.
Coal, middlings and dolochar shall be used as fuel in the AFBC/CFBC boiler.
Total dolochar generated will be used in AFBC Boiler along with coal to generate 75 MW ( 3 X 25 MW) electricity.
The flue-gases will be treated in high efficiency ESP and then discharged through stack into the atmosphere.
.
Heat Exchangers, Air Pre-heater/Economiser) to be included both type of Boilers.
3. DRI Klin : 2 X 500 TPD
4. Iron Ore Crusher
5. Electric Arc Furnace : 1 X 80 Ton
6. Ladle Refining Furnace : 1 X 80 Ton
Raw Materials
Iron ore fines (1806,800 TPA), Iron ore lump (972,000 TPA), Coal (906,000 TPA), Middlings (50,000 TPA), Coking coal (280000 TPA), Dolomite (47280 TPA), Limestone (116,000 TPA), Calcined Lime (28510 TPA),
Calcined dolime (39798 TPA), Ferroalloys (28005 TPA) and Bentonite (10000 TPA) will be used as raw materials.
Manufacturing Process :
Iron ore Beneficiation and Pellet Plant:
Iron ore fines will be grinded to liberate the alumina and silica and then washed using water to beneficiate the ore.
Iron concentrate and tailings will be formed.
The concentrate will be mixed with grinded limestone, coke fines and benonite along with water.
The nodules formed will be taken to indurating furnace.
The nodules will be converted to pellets.
Sponge Iron Plant:
Crushed raw materials (Iron ore, coal & dolomite) will be fed to the kiln.
Coal will be providing the source of heat and also acts as reducing material to turn iron ore into iron. Sponge iron produced will be separated from waste materials in magnetic separator, screened and sent to steel making shop.
Blast Furnace:
It is a vertical furnace. Sinter, iron ore, coke and limestone will be charged from furnace top that slowly travels down and comes in contact with upcoming hot air. Coke reduces iron ore to iron and also supplies heat.
Iron ore gets converted to iron and impurities will be converted to slag, which will be taken out at regular intervals.
Blast furnace gas will be reused as fuel in the blast furnace stoves.
The molten iron will be converted to pigs or will be directly taken to steel melting shop.
Steel Melting Shop:
Pig iron, sponge iron, lime and ferroalloy will be charged from the top
of Electric Arc Furnace. Arcing melt the contents.
Oxygen blowing will be done. Steel will be tapped and chemistry correction will be done in Laddle Refining Furnace. Liquid steel will be casted into billets in continuous casting machine. Slag will be taken out from slag tap hole.
Rolling Mill:
Steel billet will be rolled into different products in the Rolling Mill.
Mixed Blast Furnace Gas and Coke Oven Gas will be used as fuel in the reheating furnace.
Sinter Plant:
Sintering process utilizes iron from waste materials that would otherwise
be dumped as wastes.
Iron ore fines and dust containing iron, mill scales, limestone, coke and coal fines will be mixed, converted to nodules and sintered in sintering furnace.
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filters
Particulate emissions from the plant will be controlled within 50 mg/Nm3.
The plant shall be provided with Electrostatic Precipitators
having high efficiency (above 99.98%) for collection of the fly ash that would
be produced from the Process of coal combustion in Boiler Furnace.
An Electro Static Precipitator would be provided for the cleaning / detarring of the Producer gas and the flue gases.
Stack of adequate height will be provided at the respective units. Water sprinkling will be done along the haul roads to control dust arising from vehicular movement. Dry quenching of coke shall be explored.
Coal from the coal yard will be crushed in a Crusher and conveyed to coal storage bunkers of Boilers through a system of Conveyor Belts, Crusher and Vibrating Screens and is fed to the furnace.
ESP, Dust Extraction systems for Conveyor Transfer Points, Crusher and Screen house with Hoods, Bag filter and Fans will be provided.
De-mineralised water from the storage tank will be pumped to the boiler with the
aid of Boiler Feed Pump. The boiler feed water through an Economizer will
the Steam drum and water walls where it is heated and converted to
saturated steam.
The steam from the main steam header will be taken to the
Turbo–Generators. After rotating the turbinethe exhaust steam is
condensed in the Air Cooled Condensers and the
condensed water is pumped to the De-Aerator and fed back to the boilers.
Cooling Tower
DG Sets (as stand by during Power Failure)
Air Conditioning Plant
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive
dust.
2. All bins will be totally packed and covered so that there will not be any chance
for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust storage bin through a Pneumatic Conveying system.
Water Treatment Plant :
Oxdisation Chamber, Filter, D.M. Plant, Tube Settler
Pumps Valves, Custom Pipeline Work
Total water requirement for the proposed project is 825 m3/hour (19800 m3/day), which will be sourced from Shivnath River.
and transported to site by pipelines.
This includes Make-up water for DRI, SMS, Rolling Mill, Power plant and Domestic water.
WATER BALANCE DETAIL:
From Steel & Power Plant
1. Beneficiation and Pellet Plant : 25 m3/ day
2. Blast Furnace(For wet scrubber) : 100 m3/ day
3. DRI Plant (For slag granulation ) : 140 m3/ day
4. Coke Oven (Quenching water) : 20 m3/ day
5. Sinter Plant : 10 m3/ day
6. Steel Melting Shop : 90 m3/ day
7. Rolling Mill : 130 m3/ day
8. Oxygen Plant : 40 m3/ day.
9. Captive Power Plant : 260 m3/ day
10. Domestic : 10 m3/ day
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Total 825 m3/day
There will be no discharge out side the premises.
1. The Above loss of water is mainly due to evaporation, but other losses are also inclusive.
2. The quantity of water wasted in softening or DM water backwash will be fully utilized after neutralization, Ash Quenching & dust suppression backwash.
Waste Water Generation
Boiler Blowdown, Cooling Tower Blowdown & DM Plant regeneration will be the sources of effluent generation from the power plant.
Waste Water Generation From the Entire Plant:
From Steel & Power Plant
1. Beneficiation and Pellet Plant : Nil
2. Blast Furnace(For wet scrubber) : Nil
3. DRI Plant (For slag granulation ) : 28 m3/ day
4. Coke Oven (Quenching water) : Nil
5. Sinter Plant : Nil
6. Steel Melting Shop : 18 m3/ day
7. Rolling Mill : 26 m3/ day
8. Oxygen Plant : 8 m3/ day.
9. Captive Power Plant : 52 m3/ day
10. Domestic :8 m3/ day
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Total 140 m3/day
Effluent Treatment Plant:
pH of the boiler blowdown will be between 9.5 to 10.5. Hence a neutralization tank will be constructed for neutralizing the Boiler Blow Down. DM plant Regeneration water will be neutralized in a neutralization tank. After neutralization these two effluent streams will be mixedwith Cooling Tower blowdown in a Central Monitoring Basin (CMB).
Iron Ore Tailing generated from Iron Ore Beneficiation plant will be disposed off for land filling. The fly ash generated from Captive Power Plant will be sold as a raw material for cement and brick manufacturing. Dolo-char from the DRI units will be used in AFBC boiler. BF slag will be sold as a raw material in cement plants. Ferro Manganese Slag will be used as raw materials for Silico Manganese production. Silico Manganese slag, EAF/IF slag as well as the bottom ash from CPP will be used for road construction.
Solid Wastes: The solid wastes like slag will be granulated and sold for cement
making. SMS slag will be reused for road making. Sinter plant dust will be recycled.
DRI plant char will be mixed with coal fines and middlings and reused for power
generation. Ore fines, dust from air pollution control devices and mill scales will be reused in sinter plant. Unutilized solid wastes shall be stored in dump yard..
Other Equipments :
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Pressure Filler, Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant,
Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms.
72.6 Hectares of Greenbelt will be Developed and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Power Plant may Contact for Specified Enquiry at :
Jayaswal Neco Industries Limited
Siltara Growth Centre, Raipur-Bilaspur Road, Siltara
Raipur - 493111, Chhattisgarh, India
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Tel : + 91-7721- 264241/264263
Fax : + 91-7721-264279
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Email : con...@necoindia.com
Website: www.necoindia.com
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Corporate Office
Jayaswal
Neco Industries Limited
F-8, MIDC INDL. AREA,
Hingna Road,
Nagpur – 440016, Maharashtra (INDIA)
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Phone : +91- 7104 237276, 237471
Fax :
+91 -7104 236255, 237583
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Email : con...@necoindia.com
Website: www.necoindia.com
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