Update : Kohinoor Pulp & Paper Is Setting Up 2 Lakh TPA Unit With 10 MW CPP
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RELEASED : ISSUE OCTOBER 16 /11
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Kohinoor Pulp & Paper Setting Up
2 Lakh TPA Unit With 10 MW CPP
Capacity :
Natural Fiber/Wood based Pulp Plant :
250 TPD
Paper Plant for Writing,Printing and Copier Paper:
250 TPD
Location : Industrial Growth Centre at Matia,
Goalpara District, Assam
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OUR EARLIER REPORT
Please refer our report on 24.05.2011, Where we had given you the the following report:
“The project is in planning stage, the project work is likely to start from July/August ,2011.
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LATEST UPDATE
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As 0n October 18, 2011 : The Civil Work has commenced.
The unit would come up on about 200 Acres of Land .
Out of this 66 Acres will be developed as Green Belt.
IMPORTANT: As per the discussion we had last with
Kohinoor Pulp & Paper Private Limited on 14. 10.2011,
the Civil work has commenced.
The company is now floating the ENQURIES for various plant & Machineris and will finalise the orders soon.
Till date, the company has finalized the orders for Recovery Boiler (100 TPH) and Pulp Mill.
Power Boiler/Paper Machineries/ Material Handling/ Water Treatment Plants other equipments are yet to be finalized.
The Project is Scheduled to be Completed
by December, 2012.
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The Main Scope of Supply includes:
Recovery Boiler : *100 TPH ( Coal Fired)
(*Previously it was 60 TPH, but now revised to 100TPH)
Power Boiler : **100 TPH ( Coal Fired)
(**Previously it was 2X30 TPH, but now revised to 100TPH)
Heat Exchanger, Air Preheater
Pullution Control Equipment:
Electrostatic precipitators, Bag Filters
Acoustic enclosures to be provided around Generator/Turbine to control noise levels.
Adequate Dust Collection and Extraction System to be provided to control fugitive dust emissions at various transfer points.
Steam Turbine
Coal handling system
Ash handling system
Fuel system
Screen
Cooling Tower
PAPER PLANT : 10 Tons/Hr.
Lime Klin
Deinking line
DG Set : A DG set will be installed to meet the power
Requirement for Emergency ( ie. During Power Failure)
Water Treatment Plant :
Pumps, Valves, Custom Pipeline Work, Plumbing Work
(Oxidisation Chamber, Pressure Sand Filter / IRF, RO/ *DM Plant,
Clarifier )
The total water requirement will be 18,480 m3/day .
Water from river Brahmaputra / Bore well will be used for meeting variousindustrial demands of the unit.
Pulp mill demand : 14,780 m3/day
Paper plant demand : 2,500 m3/day
Boiler demand : 720 m3/day
Domestic Demand : 480 m3/day
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Total : 18,480 m3/day
RAW WATER TREATMENT
Borewell / River is the main source of water for the mill.
Quality of the feed water to process, drinking purpose and feed to boiler will be maintained by treatment depending on quality.
From Borewell the water is stored in large tanks and supplied to Mill.
From the river, raw water will go to a Clarifier where some chemicals and
flocculants like Alum and Flocculation chemicals (Polymers) etc. are
added. Chlorine is also added in water to purify it.
After this brief treatment, water goes to the process and drinking purpose. For steam generation, process water will be again treated in a DM Plant.
DM PLANT : CATION --> DEGASSER--> ANION-->MIXED BED
Effluent Treatment Plant:
The liquid effluent generated in this plant after installation / erection will
be from Boiler Cooling Tower, Clarifier and RO / DM plant blow downs.
The total liquid effluent generation will be to the tune of around 521 m3/hr.
All these effluents will be first neutralized in a neutralizing pit and then allowed to go to the Effluent Treatment Plant.
The fibers collected in this process will be utilized as raw material for grey board making unit in the proposed plant.
Proposed Effluent Treatment Plant (ETP) will be designed to treateffluent of the Pulp & Paper Mill at the rate of
1150 m3/hr.
Treated effluent meeting relevant effluent discharge standards will be let out into
river Brahmaputra.
Waste water generated from office areas will be discharged in to the septic tank soak pit system.
Air Conditioning System
The air-conditioning system is to be designed to maintain the
following conditions in the spaces serviced:
25+2oC dry bulb temperature and 55+5 percent relative humidity for
control rooms, control pulpits, computer rooms, PLC rooms, laboratory
etc.
To meet the above requirement, air handling units using chilled water, package type air conditioning unit complete with compressor, condenserand ductwork are envisaged.
AC units/AHUs shall be installed in separate rooms adjacent to various conditioned spaces served. Conditioned air from AC units to the spaces served shall be provided by plenum/ductwork.
Wall mounted window model air conditioners have also been envisaged in some areas for the purpose of air conditioning
Conveyors: All the conveyor belts shall be covered with G.I. Sheets.
Water spray system shall be provided all around the stockpiles and dust suppression system around the conveyor system.
Chemical Preparation Plant
The mill requires a ClO2 generation plant. This plant also includes a
process water chiller for efficient absorption of ClO2 gas into a solution for
use in the bleach plant.
RAW MATERIALS & CHEMICALS
Pulp Making
This project is primarily based on Bamboo as the main raw material.
CHEMICALS
Chlorine Di-oxide
Average consumption on the O.D. bleached pulp - 1.8 %
Quantity of Chlorine Di-oxide - 1500 TPA
Caustic Soda
Average consumption on the O.D. bleached pulp - 2.08 %
Quantity of Caustic Soda - 1800 TPA
Oxygen
Oxygen consumption is estimated for extraction stage in bleaching process and ODL stage.
The main purpose of oxygen is to catalyze the extraction
process during the bleaching process.
Bleaching stage
Average consumption on the O.D. bleached pulp - 2.5 %
Quantity of Oxygen - 2156 TPA
ODL stage
Average consumption on the O.D. bleached pulp - 2.8 %
Quantity of Oxygen - 2217 TPA
Hydrogen Peroxide
Average consumption on the O.D. bleached pulp - 0.5 %
Quantity of H2O2 - 450 TPA
Sodium Sulphate
Quantity of Sodium Sulphate - 5400 TPA
Lime
Lime is required in causticizing of chemical recovery section. It converts
sodium carbonate into sodium hydroxide. Quantity is estimated as per
standard consumption norms (with 60% available CaO).
1.25 Tonne / tonne of recovered caustic soda in - 42514 TPA
Fire protection facilities
In order to combat any occurrence of fire in plant premises the following
fire protection facilities have been envisaged for the various units of the
plant.
Portable fire extinguishers
All plant units will be provided with adequate number of portable fire
extinguishers to be used as first aid fire appliances. The distribution and
election of extinguishers will be done in accordance with the requirement
of IS: 2190-91.
Hydrant system
A fire hydrant network system has been envisaged for the proposed mill.
Internal hydrants will be provided at suitable locations and different
hydrants will be provided normally along the road and in the close vicinity
of the units to meet the additional requirement of water for extinguishing
fire.
Automatic system
For oil cellars control rooms and computer rooms, automatic fire
extinguishing system has been envisaged.
Supply Of Other Equipments:
Material Handling Equipment : Conveying Systems, Hydraulic Equipments, Screen
Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank . Fire Fighting Equipment etc.
Complete Laboratory Equipments
Fire fighting System as per TAC norms.
Green Belt Development Plan and a scheme for Rainwater Harvesting have to be put in place.
Green belt will be developed in 66 Acres of total plant area of 200 Acres.
The company must harvest the rainwater from the rooftops and storm water drains to recharge the ground water.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Boiler, Air Pollution Control Equipments: Water & Effluent Treatment Plant , Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes. Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Fire Fighting Equipment, Air Conditioning, Cables, Automatic Weighing Machines for Bulk & Liquid Materials, Complete Laboratory Equipments , etc. for the above project may Contact for Specified Enquiry at :
Kohinoor Pulp & Paper Private Limited
11, Allenby Road, Kolkata - 700 020
West Bengal , India
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Tel : +91-33-40036692/ 93
Fax : +91-33-40036683
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Email : r...@kohinoorpaper.in
Website: www.kohinoorindia.in
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