Shree Cement Plans to Set Up 3 MTPA Cement Plant With 50 MW CPP....
Industrial Directory Of India
RELEASED : ISSUE FEBRUARY 08 /15
Comprising of Total 81 New Project Enquiries
with Company's Name/ Address/ Phone/ Fax/ Contact person/E-mail
(Published Every Week
:Electronic Issue)
http://www.industrialdirectoryofindia.com/download
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
(Helpline : +91-900 7158 600)
3 MTPA Cement Plant With 50 MW CPP
=================================
Shree Cement Ltd. plans to set up a Cement Plant of 3.0 MTPA, a Clinker Unit of 2 x 2.6 MTPA along with Coal Based Captive Power plant of 2 x 25MW and Waste Heat Recovery Power Generation of 2 x 20MW near Joga village in Jaisalmer District, Rajasthan.
Capacity :
The project will be implemented in Two Phases :
Phase – I : Cement : 3.0 MTPA
Clinker : 2.6 MTPA
Captive Power Plant :
Coal Based : 25 MW
WHR Based : 20 MW
Phase –II : Clinker : 2.6 MTPA
Captive Power Plant :
Coal Based : 25 MW
WHR Based : 20 MW
Interliked Project:
8.0 MTPA Captive Limestone Mining (Area : 912.0 Ha)
near village Joga & Parewar in Jaisalmer District, Rajasthan.
Project Cost : Rs.1600 Crores
Location : Near Joga village in Jaisalmer District, Rajasthan
As on February 10, 2015 : The Project is under planning stage.
Two sites are proposed for the installation of the project near to limestone mines.
Based on the allocation of land, project site will be finalized.
About 90 % of the land is government and 10 % private land.
In option 1st & 2nd total area of plant & colony will be 400 Ha.
33 % of total plant and colony area will be covered by green belt.
Out of this 33% of the area will be developed as Green Belt.
IMPORTANT: As per the discussion we had on 02.02.2015 with Shree Cement Ltd. the project is under planning stage.
The company is waiting for environmental clearance.
The Project is
Scheduled to be Completed in Two Years from the date of commencement of the project work.
*****************************
So, this is the RIGHT TIME to contact at the following address to obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
*****************************
The Main Scope of Supply includes:
Captive Power Plant (Coal Based) : 2 X25 MW
Boiler : 120 TPH - 2 Nos. Fuel : Pet coke/Coal Stack : 71 Meters
The company has decided to install one Waste Heat Recovery Boiler (WHRB) at kiln Pre-heater and one Waste Heat Recovery Boiler (WHRB) at AQC (Mid tap-off) in each Units. Steam generated by each unit make combined and fed to Steam Turbine for Electricity generation. In this scheme Waste Heat Recovery Boiler (WHRB) at Kiln Pre-heater will be installed. In normal condition the flue gas from the top of the Pre-heater directly goes to ESP / bag house. So, the flue gas from the top of the Pre-heater will go to the WHRB and after that it will enter to ESP / Bag house.
Heat Exchangers, Air Pre-heater/Economiser) to be included in the Boilers.
Rotary Klin: Rotary kiln with multistage preheater and
precalcinator fo Clinkerisation of the raw meal.
Kiln & Cooler with 6 stage Pre heater
7800 TPD clinker
Kiln will be provided with Bag house, ESP for Cooler and Bag filters for Coal mill and Cement will be provided.
TURBINE & GENERATOR : 25 MW - 2 Nos.
Manufacturing Process :
Limestone Crusher, Stacker and Re-claimer
The required limestone for the proposed activity will be taken from captive mines.
Limestone will be transported from quarry by means of a closed Conveyor and will
be fed into suitable Crusher and the crushed Limestone will be conveyed through a
closed belt conveyor to the stockpile consisting of a boom Stacker and Re-claimer
arrangement.
Two piles can be formed, while one will be Stacked, the other will be Reclaimed out.
Raw material grinding, Blending, Storage and Kiln feed
Limestone, Iron ore, Bauxite, High-grade limestone will be proportioned before
feeding to the Air Swept Vertical Roller Mill. In this mill, the raw materials will be
ground to fine powder with rollers pressing on the rotating table with high
hydraulic pressure.
Hot kiln gas will be used for drying and conveying the product to the high efficiency Bag House (including some recycled kiln dust) and dust will be collected and subsequently conveyed to the blending and storage silo by transport systems.
Raw mill exhaust gas, which will be vented out to atmosphere through Bag House.
In order to maintain consistent feed chemistry to kiln a blending and storage silo
will be installed to absorb variations produced by the raw mill due to variations in the raw material chemistry. The blended raw meal will be automatically extracted from the silo and transferred to the kiln feed hopper by the conveying system. The kiln feed rate is controlled accurately by a control system.
Pyro-processing (Clinkerisation):
Bended raw material will be fed
to Pyro-Processing section (kiln) and heated at 14500C for
clinker formation. Clinker will be
cooled and ground at closed circuit Ball Mills.
Modern thermally efficient, low power dry process plant consists of a five stage, single string suspension pre-heater cyclones with pre-calciner, rotary kiln and reciprocating grate clinker cooler.
The kiln feed will be preheated to a temperature of around 850 0C as it passes down the pre-heater by the stream of hot kiln gas, which passes upwards. The preheated meal passes into the pre-calciner where the fuel mix is burnt and the raw meal will be calcined to produce a highly reactive mix. The hot calcined meal then passes through Kiln. The heat supplied by burning pulverized coal in kiln is heating the hot meal up to a temperature of 1400 0C to form cementations clinker.
The hot clinker leaves the kiln and will be cooled by means of air passing through a bed of clinker on the cooler grate. The cooler vent dust will be collected in ESP. The air after cooling the clinker becomes hot and will be used as secondary and tertiary air for the combustion in the kiln and pre-calcinator respectively and also to assist in drying the raw materials in raw mill and coal/lignite mix in coal mill exhausted to atmosphere through a high efficiency Bag House. The kiln exhaust gases will be used for drying coal/lignite mix in the coal mill. Part of the kiln exhaust gases will be used for drying raw materials in the raw mill.
Clinker Storage
Clinker will be cooled to about 70 oC falls from the cooler grate into Deep Bucket Conveyor via a Crusher where over size lumps are broken to small size. The DBC conveys the clinker into a storage concrete silo. The clinker will be then extracted under the silo and taken to cement mill section through belt conveyors.
Cement Grinding
Clinker will be then extracted from clinker silo and conveyed to the clinker hopper.
The clinker, gypsum, Slag and Flyash will be extracted from the hoppers at desired proportions and will be fed to the Cement Mill and will be ground as cement (OPC / PPC/ PSC). The mill ventilation dust will be collected in a High Efficiency Bag House. The finished Cement product from the Mill will be conveyed and stored in storage silos.
In Captive Power Plant, chemical energy of coal will be converted to heat energy for steam generation which will be used to cement mechanical energy in a turbine to electrical energy.
Air Slides
Crusher
Capacity – 2 x 1400 TPH & 450 TPH (secondary Crusher)
-----------------------------
Stacker & Reclaimer
Lime stone Stacker – 1650 TPH
Lime stone Reclaimer – 1400 TPH
Coal and Gypsum stacker – 150 TPH, each
Coal Reclaimer – 150 TPH
-----------------------------
Raw Mill (VRM)
Capacity: 550 TPH
-----------------------------
Cement Mill (VRM/ Ball Mill
with Roller Press/ VRM + BM)
Capacity : 400 TPH
-----------------------------
Coal & Pet Coke Mill
Capacity : 50 TPH
-----------------------------
Fuel HANDLING SYSTEM
Storage Shed Capacity : 5000 Tons
Capacity :100 TPH
Truck tippler capacity : 100 Tons
---------------------------------------
Lime HANDLING SYSTEM
Capacity :30 TPH
-----------------------------
Ash HANDLING SYSTEM
Type :Dense Phase system
Fly Ash Capacity : 10 TPH
Chimney Height : 72 Meter
---------------------------------------
Clinker Grinder Unit
Grate Coolers
High Efficiency Separators.
Transformer bays
Iron Ore Hopper
Capacity : 3000 Ton
Cement Storage Silo
Capacity : 4 X 7500 Ton
Packing Machine/Packing Plant
Air Polution Control Equipment:
Electrostatic Precipitators (ESP) will be provided to cement mill and Power plant.
Particulate emission from various stacks and material transfer points is the main pollutant from the cement plants. Adequate preventive measures to keep the pollution level of particulate emission to less than 50 mg/Nm3 are provided.
Measures taken for control of fugitive emission include:
Water spray system in the Limestone crushing section
Water sprinkling system in the Limestone preblending (reclaiming)
Bag filters at all material transfer points
Concreting roads and vacuum sweeping
Covered unloading hoppers
Silo for clinker, cement and fly ash storage
Covered shed for storage of gypsum
Open storage with water sprinkling for pet coke / coal storage
Open storage for laterite / iron ore.
The major pollutants expected from the power plant will be PM, SO2 and NOx. ESPs to cooler and CPP, bag house to kiln/raw mill and coal mill and bag filters to cement mill and packing plants will be provided to control the SPM emissions below 50 mg/m3.
Effective pollution control measures will be provided to control the emissions from the Cement Plant & Boiler:
• Reverse Air bag house (RABH) shall
be provided for Kiln/Raw Mill.
• Bag House shall be provided to Cement Grinding Section.
• Low NOX burners to reduce NOX generation.
• Highly efficient ESP’s to arrest dust
Fugitive emissions from Limestone handling, coal handling, clinker hopper, storage silos, weight feeders, grinding mills and packing machines will be controlled by providing covered sheds for storage of raw materials, fully covered conveyors for transportation of materials, etc.
The steam from the main steam header will be taken to the
Turbo–Generators. After rotating the turbinethe exhaust steam is
condensed in the Air Cooled Condensers and the
condensed water is pumped to the De-Aerator and fed back to the boilers.
All transfer points also will have Bag Filters. The emissions from all the Pollution Control Equipment will be restricted to less than 50 mg/nm3
DG Set : . 2000 KVA
2000 KVA DG set ( Size, 1000 / 500 / 250 / 125 KVA) will be installed for stand by arrangement..
Silencer (Acoustic enclosures) to be provided to D.G.
Cooling Tower
Compressors
Air Conditioning Plant
Pumps
Material Handling Equipment
Pneumatic Conveying system
Wagon tippler
- Ash handling system
- Air Cooled Condenser
- Fuel system
============================================================
Water
Treatment Plant
Sand Filter, Iron Filter, ACF, DM Plant,Tube Settlers etc.
Pumps Valves, Custom Pipeline Work
Water will be received by PTP (Pre-treatment Plant) from the existing resources.
Here water will be treated to get the required quality and then it will be treated with lime & Dolomite in the High Rate Solid Contact Clarifier. Then clarified water will be fed to the RO Plant where its properties will fine tuned to the required quality for DM Plant . In DM Plant the required properties of water will be obtained and this DM water will feed to the boiler for the purpose of making steam.
The cooling tower will feed with the RO water for its replenishment.
Water requirement will be 1700 m3/Day for mainly for Equipment Cooling, Process cooling & domestic usage.
Source of Water: Indira Gandhi Canal Ground water
Details of Water Consumption (Input) : (1st Phase)
1.Cement Plant : 400 M3/Day
2.CPP + WHRS : 300 M3/Day
3.Drinking,Utility. Plantation, Colony : 400 M3/Day
---------------------------------------------------------------------------------------
Total: 1100 m3/ Day
Details of Water Consumption (Input) : (2nd Phase)
1.Cement Plant : 200 M3/Day
2.CPP + WHRS : 200 M3/Day
3.Drinking,Utility. Plantation, Colony : 200 M3/Day
---------------------------------------------------------------------------------------
Total: 600 m3/ Day
Total : (1100 + 600) m3/ Day : 1700 m3/ Day
Details of Waste Water Generation(Output) : (1st Phase)
1.Cement Plant : Nil
2.CPP + WHRS : 60 M3/Day
3.Drinking,Utility. Plantation, Colony : 200 M3/Day
---------------------------------------------------------------------------------------
Total: 270 m3/ Day
Details of Waste Water Generation(Output) : (2nd Phase)
1.Cement Plant : Nil
2.CPP + WHRS : 40 M3/Day
3.Drinking,Utility. Plantation, Colony : 100 M3/Day
---------------------------------------------------------------------------------------
Total: 140 m3/ Day
Total : (270 + 140) m3/ Day : 410 m3/ Day
Effluent Treatment Plant
No industrial wastewater will be generated from the cement plant.
Wastewater will be generated from captive power plant, which will be treated in ETP.
During the constructional phase, the packing materials particularly wood and paper board will be collected
periodically and stored separately.
As there is temporary housing proposed in the construction phase, liquid waste is sent to STP.
Domestic sewage of 300 KLD will be treated in Sewage treatment plant and treated water will be utilized for greenbelt development.
Process description of STP Plant:
Bar screen chamber followed by collection cum equalization tank followed by Fluidized Aerobic Bed Reactors (2 Nos.) will be provided with coarse air bubble diffusion system followed by Tube Settler Tank in the STP. The clear supernatant after disinfecting by chlorination will be passed through dual filter and activated Carbon filter before will be collected in the treated water tank. The sludge generated from the FAB will be passed through sludge digester and dried and the filtrate will be collected and sent back to the equalization tank and the dried cakes
will be used as manure. The treated water will be used for plantation activities.
The waste generated during the construction phase will be segregated into non-biodegradable and biodegradable wastes and managed accordingly. The non-biodegradable wastes are further classified into metal scraps, plastics and combustibles, which will be sold and/or disposed appropriately. During operation phase of the proposed project, the municipal waste generation will be handled scientifically.
All the treated wastewater will be used for Ash conditioning, dust suppression, green belt development. Oil & grease will be removed and treated in a neutralization pit. The dust collected from the various air pollution control measures like bag houses/filters, ESPs etc. will be totally recycled in the process for cement manufacturing. Fly ash will be pneumatically transported to the cement plant to be used in the cement manufacturing.
Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Cooling Tower, Blowers, E.O.T.Cranes, Hydraulic Equipments, Complete Laboratory Equipments, Water line Valve, Pump, Storage Tank, Vessels, Pipeline etc. etc.
Fire fighting System as per TAC norms.
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place..
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed, Substation-Control Panel- Electrical Work,Elevators, Plumbing Work, Structural Steel Fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Rotary Klin, Air Slides, Air Blasters, Heat Exchanger, Clinker Grinder Unit, Grate Coolers, High Efficiency Separators, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Water Treatment Plant, Effluent Treatment Plant , Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. etc. may Contact for Specified Enquiry at :
Bangur Nagar
Beawar -305901
Ajmer, Rajasthan, India
-------------------------
Tel : +91-1462-228101- 06
Fax : +91-1462-228117/228119
Email : shre...@shreecementltd.com
Website : www.shreecement.in
*****************************
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
GET NEW PROJECTS INFORMATIONS ONLINE
http://www.industrialdirectoryofindia.com/download
We provide information on NEW PROJECTS such as Automobiles,Aviation, Breweries & Distilleries, Biotech,Banking & Finance, Cement,Construction & Machineries,Chemicals,Coal,Dairy,Defence, Drugs & Pharmaceuticals, Engineering, Food Processing,Packaging,Fertilizers, Hospitality & Healthcare,HRD Hotels & Restaurant, Infrastructure, IT, ITES, BPO,KPO, Iron & Steel,Logistic. Metallurgy, Minerals, Mining,Material Handling & Warehousing, Oil & Natural Gas, Paper, Passenger Cars, Polymers, Petrolium,Ports,Pipelines, Power & Transmission, Real Estate,Resort & Tourism,Renewable Energy,Rural Development, Roads & Highways, SEZ, EPZ, Shopping Plazas, Storage & Distribution, Sugar, Textiles,Tyres, Refineries, Transport Equiments, Valves, Vegetable Oils, Water & Waste Water Treatment and many other Industries.
Company's Name
Address/ Phone/ Fax
Contact person's Name
E-mail Id
We provide the information of Projects for various stages right from Land Acquisition, Starting Of Civil Work, Vendor Registration & Material Procurement etc. etc. to completion.
We make your Bidding/MARKETING/ Sub-contracting & Planning MORE EASY
GET YOUR COMPANY REGISTERED TODAY AND GET ALL PROJECTS INFORMATIONS DIRECTLY IN YOUR MAIL BOX .
Visit : http://www.industrialdirectoryofindia.com/registration
GET ALL BUYING LEADS FOR YOUR PRODUCT DIRECTLY IN YOUR MAIL BOX
------------------------------------------------------------------------------------------------------------
RELEASED ANNUAL ISSUE :
“NEW PROJECTS THIS WEEK”
