Vince Décor Plans To Set Up 4500 Ton/Month Chemical Plant
Industrial Directory Of India
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Vince Décor Plans To Set Up
4500 Ton/Month Chemical Plant
Vince Décor Pvt. Ltd. plans to set up an Epoxy Resin Production Plant having capacity of 4500 Ton/Month at Sampa Village , Tal: Dehgam in Gandhinagar District, Gujarat.
.
Capacity :
Resin Plant : 4500 Ton/Month
The unit will manufacture following product as INTERMEDIATE PRODUCT for its Laminated Sheet manufacturing Unit:
1. Phenol formaldehyde Resin : 1500 Tons/Month
2. Melamine Formaldehyde Resin : 1000 Tons/Month
3. Urea Formaldehyde Resin : 1500 Tons/Month
4. Polyvinyl Acetate : 500 Tons/Month
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Total : 4500 Ton/Month
Location :
Sampa Village, Tal: Dehgam
Gandhinagar District, Gujarat
As 0n January 21, 2014 : The Project is under Planning Stage.
Total Plant area is 16,646 Sq. Meter.
Out of this 2,072 Sq. Meter will be utilized to set up the plant .
IMPORTANT: As per the discussion we had last with
Vince Décor Pvt. Ltd. on 16. 01.2014, the project is under planning stage.
The Project Work is likely to start from Mid of February,2014.
The Project is Scheduled to be Completed by
Within 6-7 Months from the date of commencement
of Project Work.
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So, this is the RIGHT TIME to contact and Follow Up at following address to
obtain the detailed Enquiry of each product and to submit your quotation subsequently.
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The Main Scope of Supply includes:
Boiler : 5 TPH - 2 Nos..
Fuel : Lignite Coal/ Agro Waste
Stack : 30 Meter
Heat Exchanger, Air Preheater
Melamine Formaldehyde Dryer
Pullution Control Equipment:
Bag Filter, Scrubber
The unit will install Bag Filter to control particulate matter emissions.
The vent of adequate height (30 m) will be installed to disperse the
emissions to reduce ground level concentrations to satisfactory levels.
Fugitive emissions of Phenol and Formaldehyde may result from the
Storage Tanks
Distillation Reactor
Condenser
Vacuum line
Sample ports, and
Vents of the processes.
To control fugitive emissions following steps will be implemented in the
proposed unit :
Breather Valves and Nitrogen Blanketing systems will be
provided for all the storage tanks to minimize vapor losses.
Closed Handling System for chemicals will be provided.
To control gaseous emission from the Rector and Condenser,
Wet Scrubber will be installed.
******************************************
Storage Tanks:
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MS Tank (For Phenol): 30 Tons - 2 Nos.
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MS/ HDPE Tank (For Formaldehyde): 30 Tons - 4 Nos.
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MS/ HDPE Tank (For Methanol): 30 Tons - 2 Nos.
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Barrel/ Tank (For Vinyle Acetate Monomer): 20 Tons - 1 No.
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Distillation Reactor
Condenser
Vacuum line
******************************************
MANUFACTURING PROCESS:
Phenol Formaldehyde Resin:
First all raw materials like phenol, formaldehyde & caustic will be added into
Limped Reaction Vessel.
Stirring & heating will be done upto 60 DgC. After then stop heating.
Reflux is done for 30 minutes upto 98 Deg C.
Vacuum distillation will be started.
Water will be removed from the vessel as per the batch size.
Cooling will start up at 40 Deg C.
Methanol will be added for dilution purpose.
Phenol Formaldehyde Resin will be ready for use in Laminate sheets.
Melamine Formaldehyde Resin:
First all the raw materials melamine, formaldehyde & caustic will be added in
Limped Reaction Vessel.
Stirring & heating will be done upto 95 DegC for 1 Hr.
Cooling will start up at 30 Dg C.
Melamine Formaldehyde Resin will be ready for use in Laminate sheets..
Urea Formaldehyde Resin:
First all the raw materials Urea & formaldehyde will be added in
Jacketed reaction vessel.
pH will be adjusted to pH 9.0.
Stirring & heating will be done upto 95 Deg C for 50 Minutes.
Heating will be continued until tolerance (10:40) is achieved.
pH will be adjusted to 9 by adding Caustic.
Cooling will start.
Urea Formaldehyde Resin will be ready for use & collected into Barrels.
Polyvinyl Acetate:
• First to take required quantity of Vinyl Acetate Monomer (VAM) and Polyvinyl Acetate in the Reactor
• Then add water and catalyst in the Reactor
• To Maintain temperature between 75° C to 85° C.
• Polyvinyl Acetate emulsion ready.
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Cooling Tower
The water requirement for cooling works out to be 10 m3/Day,
DG sets : 250 KVA - 1 No.
For back up in the common areas as well as for essential services
above capacity D.G.set will be installed..
Compressors
Agitators
Pumps
Distillation Reactor
Raw Materials required (per month)
1. Phenol : 670 Ton/Month
2. Formaldehyde : 2634 Ton/Month
3. Melamine : 357 Ton/Month
4. Methanol : 167 Ton/Month
5. Acetic Acid : 2 Ton/Month
6.Caustic Soda : 11 Ton/Month
7.Vinyl Acetate Monomer : 240 Ton/Month
8.Urea : 374 Ton/Month
9.Polyvinyl Acetate : 12 Ton/Month
10.Catalyst : 0.5 Ton/Month
*************************************
Water Treatment Plant :
Pumps, Valves, Custom Pipeline Work, Plumbing Work
(Oxidisation Chamber, , IRF, Activated Carbon Filter,
R.O. Plant, DM Plant etc. )
The total water requirement will be met from the Ground Water source
(Bore Well).
Total ground water requirement will be 63m3/Day.
Details of Water Consumption
I. Domestic : 5 m3 /Day
2. Gardening : 22 m3/ Day
3. Industrial 36 m3/ Day
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Total : 63 m3/ Day
Water for Industrial Use : 36 m3/Day
Break Up :
a. Boiler : 16 m3 /Day
b. Cooling Tower : 10 m3 /Day
c. Process : 10 m3 /Day
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Total : 36 m3/ Day
Details of Waste Water Discharge
1.Domestic : 3.5 m3/Day
2.Process Water : 8.0 m3/Day
3.Boiler Blow Down : 1 .2 m3/Day
4. Cooling Tower(Blow Down): 0 .8 m3/Da
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Total: 13.5 m3/ Day
Effluent Treatment Plant:
Total Industrial Waste Water : 10 m3/ Day
Effluent
Treatment Plant
Waste Water will be generated from Cooling Tower(Blow Down), Boiler Boiler Blow Down & Process Water Consumption:
Details of Waste Water Generation (Industrial)
1.Process Water : 8.0 m3/Day
2.Boiler Blow Down : 1 .2 m3/Day
3. Cooling Tower(Blow Down):: 0 .8 m3/Da
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Total : 10 m3/day
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The Effluent Treatment scheme will comprise of
Stage – 1 -Primary Treatment
Stage – 2 - Secondary Treatment
Stage – 3 - Tertiary Treatment
Treated effluent will be discharged in the industrial premises for landscaping.
Supply Of Other Equipments:
Material Handling Equipment : Conveying Systems, Hydraulic Equipments, Screen,
Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Cables, Rollers, Custom Pipelines, Storage Tank .
Fire Fighting Equipment
Complete Laboratory Instrument
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water & Effluent Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs for the above project may Contact for etc.etc. may Contact for Specified Enquiry at :
Vince Décor Pvt. Ltd.
(An Unit of Atith Fibre Pvt. Ltd.)
12, Agarwal Avenue , 4th Floor,
Opp.Navrang Pura Telephone Exchange,
C.G.Road, Ahmedabad - 380 009, Gujarat, India
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Tel : + 91- 79- 26421056/
32507007
Fax
: + 91- 79- 26421057
Email : vince...@gmail.com
Website : www.atithfibre.com
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