SR Distillery Plans to set up 30 KLD Distillery with Power Plant..
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RELEASED : ISSUE NOVEMBER 20 /11
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SR Distillery Plans to set up
30 KLD Distillery with Power Plant
SR Distillery Pvt. Ltd . plans to set up a 30 KLD Grain/Molasses and Malt based Distillery along with a 1.5 MW Co-Generation Power plant at at Barapada, Cuttack District, Orissa.
Capacity :
Distillery : 30 KLD
Co-Generation : 1.5 MW
Power Plant
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Product : Extra Neutral Alcohol Plus
By-Product : Spent grain – 70% of input
Impure spirit- 6.5% of production
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Location : Barapada, PO: Garudagaon, Tangi
District : Cuttack, Orissa
As 0n November 23, 2011 : The Project is under Planning Stage.
The unit would come up on about 7 Acres of Land .
Out of 7 Acres, 2.3 Acres will be developed as Green Belt.
IMPORTANT: As per the discussion we had on 21.11.2011 with M/s. SR Distillery Pvt. Ltd . the Project is under planning stage.
The company has obtained Environmental Clerance.
The project work is expected to start from December,2011 .
The Project is Scheduled to be Completed
So, this is the RIGHT TIME to contact and Follow Up at following address and Concerned Person to obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
The Main Scope of Supply includes:
Boiler : 15 TPH – 1No.
Fuel : Coal ( FBC Boiler )
Heat Exchangers, Air Pre-heater/Economiser)
Air Pollution Control Equipment :
Multi Cyclone, ESP, Wet Scrubber, Dust Collctor
(Dust collector system will be adopted in milling section i.e. hammer mill and vibratory screens. Entire raw material handling starting from feeding to slurry mixing tank will be carried out in closed conveyor system)
The power plant will consist of :
Coal handling system(Coal Bunker of 10 hrs storage)
(Screen, Crusher)
Ash handling system (Pneumatic type) (silo in MS)
(Pneumatic Conveying system with silo)
Feed water storage tank
Chemical dosing Tank
Self Supported Chimney (MS) with aviation Lamp and Lighting arrester – 48 mtr
LP & HP Dosing system
Microprocessor Based Control System
Distillery will be comprising of following sections
1) Grain Receiving, Storage and Milling
2) Process for
a. Liquefaction
b. Saccharification
c. Fermentation
3) Distillation Section
4) Decantation
5) Effluent Treatment – Evaporation Section
6) Dryer section
Matrial Handling Equipments:
Conveyor
Bucket Elevator
Hopper
Screw Conveyor
Vibratory Screen
Hammer Mill
Grains unloaded will be initially received by grain receiving hopper.
From receiving hopper, grains will be shifted to Storage Silo through Screw Conveyor and Bucket Elevator.
The silo to be well equipped with aeration facility so as to keep proper air
Pre-cleaned Grains will be fed in controlled rate to the Hammer Mill.
In this unit operation Grain will be broken down into small particles (flour) of required size distribution.
Oversized particles are segregated with the help of
Vibratory Screen.
They will be then recycled back to the Hammer Mill through the coarse bin.
Flour from Vibratory Screen to be collected in the Hopper and then fed to the Slurry Mixing tank at a controlled rate.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Cooling Tower
Cooling Pond
Agitator
DG set : To meet power requirement in case of emergency.
Compressors
Raw Materials
Grain : 75 Tons/ Day
Molasses : 125 Tons/ Day
Water Treatment Plant
Oxidisation Chamber,Filter, DM Plant. R.O.Plant
Pumps Valves, Custom Pipeline Work
WATER Requirement For Distillery
441.8 m3/day (Grain Based)
507.7 m3/day (Molasses Based)
Waste Water Generation (Grain Based)
1. Process condensate and boiler blow down : 90.8 M3 :
2. Spent lees : 112.9 M3
3. Reject : 40.7 M3
4. DM Plant Regeneration : 5.0 M3
5. Domestic : 4.0 M3
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Total 253.4 M3
Waste Water Generation (Molasses Based)
1. Process condensate and boiler blow down : 244 M3 :
2. Spent lees : 98 M3
3. Reject : 17 M3
4. DM Plant Regeneration : 5 M3
5. Domestic : 4 M3
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Total 368 M3
Effluent Treatment System and Scheme
Major effluent will generated from washing, process condensate from the evaporation plant and spent lees from the distillation unit.
The unit has proposed to treat the process condensate from the evaporation plant and spent lees from Distillation plant which will be reused in the Cooling Tower make-up.
RO reject will be taken for reuse in ash quenching and dust suppression.
DM Plant regeneration effluent will be neutralized and used for dust suppression. Domestic effluent from plant buildings will be discharge to soak pit via septic tank.
Other Equipment
Material Handling Equipment : Conveyor, Hydraulic Equipment
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials.
Straight Line Steam Tunnel
Pneumatic Piston Filler
Pressure Filler
Storage Tank, Hoses,Cables
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 2.3 Acres area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery plant. may Contact for Specified Enquiry at :
SR Distillery Pvt. Ltd.
S-3/53, Phase II, New Industrial Estate,
Jagatpur Cuttack 754021, Orissa, India
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Phone : + 91-671-2490797
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