Update : RSB Metaltech Plans To Set Up 0.7 MTPA Refinery with 30 MW CPP,.,...,.....
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RSB Metaltech Plans To Set Up
0.7 MTPA Refinery with 30 MW CPP
RSB Metaltech Private Limited plans to set up an Alumina Refinery
having Capacity of 7,00,000 TPA along with along with a – 30 MW
Cpative Power Plant at Rayagada & Kalyansinghpur Tehsil in Rayagada District, Orissa.
Capacity :
Phase-I
1. Alumina Refinery : 7,00,000 TPA
2.Captive Power Plant : 30 MW
Phase-II
Later, the refinery will be expanded to 14,00,000 TPA (1.4 MTPA)
to produce Aluminium of 3,50,000 TPA..
Location :
Rayagada & Kalyansinghpur Tehsil
Rayagada District, Orissa.
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As on MAY 21, 2015 : The Project is in planning stage.
The project will come up on - 613.28 Hectares of Land.
Out of this 151.94 Hectares of Land will be developed as Green Belt.
IMPORTANT: As per the discussion we had last on 15.05.2015
with of RSB Metaltech Private Limited the Project is under planning stage.
Project History :
The 35th Expert Appraisal Committee (EAC), MoEF held during 26th &
27th April, 2012.
2nd reconstituted EAC (Industry) held during 29th-31st October’2012,
has recommended for Environmental Clearance of Smelter & Captive Power
Plant Complex.
The Project is delayed due to delay in Final Environmental Clearance.
The project work will start on receipt of Final Environmental Clearance.
The Project is Scheduled to be Completed in 42- 48 Months
from the date of commencement of the project work.
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So, this is the RIGHT TIME to contact and Follow Up
at following address to obtain the detailed Enquiry
of each product in time and to submit your quotation subsequently.
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The Main Scope of Supply includes:
Boiler : Capacity & Other details are yet to be finalised
Fuel : Coal (Consumption: 385000 TPA)
Stack : 150 Meter
Heat Exchangers, Air Pre-heater/Economiser)
Wet Scrubber for arresting fly ash
Air Polution Control:
Electrostatic Precipitators/ Bag Filters
The plant shall be provided with Electrostatic Precipitators.
Particulate matter, SO2, NOX and CO are the major emission will be
from Power plant and Calciner operations.
The Boiler and Calciner will be attached with
Electrostatic Precipitator of >99.9% efficiency with
150 m and 125 m height stacks respectively to restrict emissions well within stipulated norms.
Because of the proposed project, there will be marginal increase
in emissions and will be adequately covered in impact assessment in EIA/EMP..
The construction works includes:
Installation of Alumina plant and its ancillary facilities
to produce 0.7 Million TPY of alumina.
Installation of 30 MW Steam cum Power Plant
Laying of pipeline for water transportation
Laying of conveyor for raw material transportation
Laying of rail line from the nearby railway station i.e. Bhalumaska at a distance of approx. 5.0 km from the project area.
Construction of self sufficient township to accommodate the workers/officers of
Alumina Refinery Complex as well as mine.
Construction of all other miscellaneous facilities like solid waste disposal area, service building, raw water reservoir etc.
Construction of Red Mud and Ash disposal Area.
Other Scope:
1. Primary Crusher (Bauxite)
2. Secondary Crusher
3. Ball Mill
4. Screen
5. Conveyor
A 22 km Long Conveyor shall be laid for transportation
of raw material from mine to the project
6. Pipeline
An 18 km Long Pipeline shall be laid from the water intake point
on Sirikona River a tributary of Nagavali River to the project site.
*****************************
MANUFACTURING PROCESS:
BRIEF PROCESS DESCRIPTION
Bayer’s process with medium pressure digestion technology suitable for gibbisitic bauxire, high productivity precipitation and thickened slurry disposal of red mud has been considered for alumina production.
RSB intends to utilize commercially available process technology from the internationally reputed technology suppliers, RSB proposes to adopt modern technology with medium pressure digestion suitable for gibbsitic bauxite.
The alumina refinery includes a co-generation plant as integral part to produce steam and to co-generate power for internal use in the refinery.
The co-generation plant will be based on coal available from the coal deposits of Ib Valley/Talcher coalfields in Orissa.
The Bayer Process - an economical method of producing Aluminium Oxide - was discovered by an Austrian chemist Karl Bayer and patented in 1887.
The process has facilities for dissolution of aluminium component of bauxite ore in caustic soda solution remove as of impurities from the solution; and precipitation alumina tri hydrate which is then calcined to aluminium oxide.
A Bayer Process plant is principally a device for heating and cooling a large
recirculating stream of caustic soda solution. Bauxite is added at the high temperature point, red mud is separated at an intermediate temperature, and alumina is precipitated at the low temperature point in the cycle.
Bauxite usually has three forms of alumina – Gibbsite (Al2O3.3H2O), Boehmite (Al2O3. H2O) and diaspore Al2O3. H2O).
The choice of technology mainly depends on the type and composition of bauxite. Bauxite deposit being predominantly gibbsitic, medium pressure digestion is more suitable.
(Bauxite requirement : 2.1 Million TPA)
The Alumina Refinery Process consists of the following:
Bauxite receipt, storage, reclamation & secondary crushing
Grinding
Slurry heating and pre-desilication
Digestion
Heat Recovery
Mud Separation
Calcination
Power and Steam Generation
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Cooling Tower : 1 No.
Closed cycle Cooling Tower.
DG Set :
will be installed for stand by arrangement..
Air Conditioning Plant
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
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Centralized Control System
One centralized Control System will be installed for the operation of major equipment (Boiler, STG, CW System) in the plant and other auxiliary systems (Compressors and DM plant) shall be operated from their relay based local control panels/stations.
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The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive
dust.
2. All bins will be totally packed and covered so that there will not be any chance
for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with
de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust
storage bin through a Pneumatic Conveying system.
Water Treatment Plant :
Oxdisation Chamber, Filter, D.M. Plant, Tube Settler
Pumps Valves, Custom Pipeline Work
Water requirement is estimated : 12252 m3/Day.
Water demand shall be met from surface water i.e.
from Sirikona river a tributary of Nagavali River.
(Water requirement is estimated to be at 350 m3/day during Construction Phase and this demand shall be met from ground water source from the nearby areas.)
Effluent Treatment Plant:
Construction Phase:
Liquid effluent generated from the construction activity of different units shall be stored in a guard pond and shall be used for dust suppression in the working are, cleaning purpose etc. The entire quantity of waste water generated during construction phase shall be recycled back for different uses.
The domestic sewage water due to the working of personnel as well as temporary shed for outside workers shall be routed through septic tank to soak pit.
Operation Phase:
Liquid effluents shall be treated and reused.
RSBM proposes for total recovery & reuse of process condensate. RSBM shall also target for maximum recovery & use of live steam condensate.
Similarly STP overflow water shall be treated & 100% reused.
.
Other Equipments :
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes, DG Set, Air Compressor. Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Pressure Filler, Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant,
Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms.
151.94 Hectares of Greenbelt will be Developed and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Power Plant may Contact for Specified Enquiry at :
RSB Metaltech Private Limited
N2/40, Nayapalli
Bhubaneswar - 751 015, Orissa, India
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Tel : + 91- 674 2553331/2550590/2117050
Fax :+ 91- 674 2551668
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Email : in...@rsbglobal.com
Website : www.rsbglobal.com
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