Globus Spirits Plans to Set Up 120 KLPD Distillery with Captive Power
Industrial Directory Of India
“New Projects This Week"
RELEASED : ISSUE OCTOBER 28 /12
Comprising of Total 81 New Project Enquiries
with Company's Name/ Address/ Phone/ Fax/ Contact person/E-mail
(Published Every Week
:Electronic Issue)
http://www.industrialdirectoryofindia.com/download
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
(Helpline : +91-900 7158 600)
Globus Spirits Plans to Set Up
120 KLPD Distillery with Captive Power
==================================
Globus Spirits Limited plans to set up a 120 KLPD Grain Based Distillery along with 5 MW Cogeneration Power Plant (Coal/Rice Husk Based ) at Baharogora Village, District: Singhbhoom (East), Jharkhand.
It will produce ENA (Extra Neutral Alcohol), Rectified Spirit, Indian Made Foreign Liquor (IMFL) & Country Liquor (CL) in the above plant.
Capacity :
Distillery : 120 KLPD
Captive Power Plant : 5 MW
( Fuel :
Coal/Rice Husk)
Bottling Plant
By Prouct : CO2 will be generated during fermentation
process which will be collected and sold to authorized vendor.
Location : Baharogora Village,
District : Singhbhoom (East), Jharkhand
As 0n November 01, 2012 : The Project is under Planning Stage.
The unit would come up on about 17.66 Acre of Land .
About 33% (5.8 Acre) of the area will be developed as Green Belt.
IMPORTANT: As per the the discussion we had
on 19.10.2012 with Globus Spirits Limited
the Project is under Panning Stage.
Pre-project activities are on.
The company is now waiting for Environmemtal clearances.
The project work is likely to start in
Early 2013
The Project is Scheduled to be Completed
by June 2014.
So, this is the RIGHT TIME to contact and Follow Up at following address obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
Boiler : 50 TPH
Fuel : Coal/Rice Husk
(300 MT/Day)
Stack Height : 60 M
Heat Exchanger, Air Pre-Heater/ Economiser
===============================
Steam Requirement:
Cooking & Liquefaction : 4.73 TPH
Multi-pressure Distillation : 18.92 TPH
Evaporation (Integrated) : 4.73 TPH
DWGS Drier (DDGS) : 13.60 TPH
Boiler Deaeration : 2.20 TPH
Misc Requirement : 0.55 TPH
-------------------------------------------------------------
Total : 44.73 TPH
===============================
Raw Materials :
- Grains containing 62% w/w Starch : 320 MT/day
- Antifoam Agent : 65 kg/day
- Yeast (Active Dry Yeast/ : 200 kg/day
Distiller’s Yeast
- Sulphuric Acid : As required
- Sodium Hydroxide (Caustic) : 1000 kg/day
For Main Process Plant (35% Strength)
- Liquefying Enzyme : 129 kg/day
- Saccharifying Enzym : 144 kg/day
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filter
To control the particulate emissions from Coal Fired boiler will be controlled by ESP and emissions will be dispersed through Stack Height of 60 Meters.
Steam generated from the boiler will be utilized in the generation of
5 MW Power and wil also be used for Boiler feed water heating and Distillery.
Flue gases after super heating the steam will pass through Economizer where they will Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be fed to the boiler furnace for burning the fuel.
After Air Pre Heaters flue gases will pass through an Electro Static Precipitator where the Dust Particles will be collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 100 mg/Nm3 through a Chimney of prescribed height.
The dust will be collected from the bottom of the ESP.
High pressure superheated steam from boiler will pass through a Steam Turbine and at the lower pressure will go to the condenser.
The part of the steam will be extracted from the extraction points provided on the turbine, which will be used for distillery.
The condensed steam will return to the steam boiler as condensate and will again be boiled as steam.
While passing through the turbine, the high pressure and temperature steam will rotate the turbine rotor and an Electric Alternator mounted on the same shaft.
Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc. and surplus power will be exported to the state grid.
Steam turbine
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Cooling Tower
=======================
Details of Materal Handling for Distillery:
Bucket Elevators, Vibrating Screen,
Hammer Mills, Screw Conveyor – 2 Nos.
GRAIN STORAGE : Pre-Cleaning and to store in Storage Silos.
GRAIN STORAGE : The grain has to be lifted in Bucket Elevators,
screened followed by removal of stones and iron matter.
Cleaned Grains are then milled using dry milling process in Hammer Mills.
The flour is fed through the Bucket Elevators and conveyed to the Batch Tipping Machine through a Screw Conveyor.
The flour addition is metered through the Batch Tipping Machine with load cell arrangement, before transferring the flour to the Slurry Tank through another Screw Conveyor (pre-masher) for slurry preparation process. It is proposed to have
2 x 8 TPH (+ 1 Standby option) as milling paraphernalia for this Distillery.
=======================
Cooled Condenser :
Use of Air Cooled Condenser to be used to reduce water consumption.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
DG set :
1250 KVA – 1 No
750 KVA – 1 No
will be installed for emergency power Back-up during power failure.
Stack Height (above roof level) : As per CPCB/SPCB norms
Pollution Control Equipment Measures : Adequate stack height/ Acoustic
will be installed for emergency power Back-up during power failure:
Water Treatment Plant
Oxidisation Chamber, Pressure Sand Filter / IRF, R.O. Plant,
Tube Settler
Pumps Valves, Custom Pipeline Work.
Total water requirement for the above project will be
1650 m3/day and will be sourced from Ground Water & Recycled water.
Note :
Water requirement (Grain Based Plant) for first run would be 4793 m3/day, which will be reduced through recycling of 3143 m3/ Day of treated water Condensates.
WATER REQUIREMENT FOR GRAIN BASED OPERATION
PROCESS WATER IN LIQN & FERMENTATION : 730 KLD
WATER IN GRAIN : 33 KLD :
SOFT WATER IN DISTILLATION (AFT) :208 KLD
DM WATER IN DISTILLATION FOR RS DILUTION : 1170 KLD
SOFT WATER FOR CT MAKEUP : 1240 KLD
DM WATER AS BOILER FEED : 1102 KLD
BLENDING ( BOTTLING) : 50 KLD
BOTTLE WASHINGS : 50 KLD
DOMESTIC CONSUMPTION : 10 KLD
SOFT WATER FOR PUMP SEALING & VACCUM PUMP: 200 KLD
________________________________________________________
TOTAL WATER REQUIREMENT (A) : 4793 KLD
TOTAL WATER OUTPUT
THIN SLOPS : 772 KLD
WATER IN WET CAKE (BY-PRODUCT) : 112 KLD :
COOLING TOWER EVAPORATION LOSSES : 1240 KLD
WATER IN PRODUCT : 50 KLD
DOMESTIC CONSUMPTION : 10 KLD
BOTTLE WASHING : 50 KLD
STEAM CONDENSATE : 962 KLD :
RECTIFIER SPENT LEES : 1170 KLD
PRC+ FOC SPENT LEES : 179 KLD
BOILER BLOWDOWN : 42 KLD
SEALING WATER : 200 KLD :
FINAL PRODUCT : 6 KLD
________________________________________________________
TOTAL (B) : 4793 KLD
RECYCLING & UTILIZATION STREAM
THIN SLOPS RECYCLE TO LIQN PROCESS : 366 KLD
STEAM CONDENSATE RECYCLE FOR BOILER : 962 KLD :
SPENT LEES (RECT) - COOLING TOWER MAKEUP : 234 KLD
SPENT LEES (RECT) FOR RS DILUTION : 936 KLD
SPENT LEES PRC+FOC TO LIQ : 179 KLD
PUMP SEALING WATER : 180 KLD
PROCESS CONDENSATE : 286 KLD :
________________________________________________________
Total Recycling of water per day (C) : 3143 KLD
TOTAL FRESH WATER INPUT (A- C) : 1650 KLD
* Water requirement for first run would be 4793 m3/day
Water Requirement Summary
FRESH WATER REQUIREMENT FOR DISTILLERY : 1190 KLD
ADDITIONAL WATER FOR POWER PLANT CT MAKE UP 360 KLD :
FOR BLENDING AND BOTTLING (INCLUDING WASHING) : 100 KLD
________________________________________________________
TOTAL : 1650 KLD
Effluent Treatment Plant
The plant washing of will be fed to clarifier.
The overflow from clarifier & the NF Reject will be taken to the collection tank for proper mixing. Effluent from the collection tank will be pumped to aeration.
The stream from clarifier will be feed to in Anaerobic Treatment followed by separator the sludge is separated and will be sent to equalization tank.
In this process the bacteria is responsible for digestion process.
The bacteria take upon organic content of wastewater to metabolize it and
to produce biogas and are collected at the top.
The an-aerobically digested effluent is collected and sent to aeration tank. An aeration system consisting of surface aeration system shall be used to provide oxygen to bacteria. The microorganisms degrade soluble organics aerobically.
The mixed effluent from aeration tanks is then sent to Chlorination.
Chlorine dose will adjusted to maintain the residual chlorine concentration.
The treated waste water will further be subjected to de-chlorination.
The chlorinated waste water will then pump to multi grade filter followed by
Activated Carbon Filter where suspended solids are removed. Finally the treated water shall be stored in sump and shall be further used for Gardening, Ash conditioned and plant washing etc.
The sludge after treatment shall be further used as manure. Minor quantity of Biogas generation from Treatment will be vented to atmosphere.
Other Equipments:
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33 % area
(Approx. 5.8 Acre Acres) and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant may Contact for Specified Enquiry at :
Globus Spirits Ltd
F-0, Ground Floor,The Mira Corporate Suites
Plot No. 1 & 2, Ishwar Nagar,
Mathura Road, New Delhi 110065, Delhi, India
----------------------------------------------------------------
Tel : + 91-11-66424600
Fax : + 91-11-66424629
Email : corpo...@globusgroup.in
Website : www.globusspirits.com
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
GET NEW PROJECTS INFORMATIONS ONLINE
http://www.industrialdirectoryofindia.com/download
We provide information on NEW PROJECTS such as Automobiles,Aviation, Breweries & Distilleries, Biotech,Banking & Finance, Cement,Construction & Machineries,Chemicals,Coal,Dairy,Defence, Drugs & Pharmaceuticals, Engineering, Food Processing,Packaging,Fertilizers, Hospitality & Healthcare,HRD Hotels & Restaurant, Infrastructure, IT, ITES, BPO,KPO, Iron & Steel,Logistic. Metallurgy, Minerals, Mining,Material Handling & Warehousing, Oil & Natural Gas, Paper, Passenger Cars, Polymers, Petrolium,Ports,Pipelines, Power & Transmission, Real Estate,Resort & Tourism,Renewable Energy,Rural Development, Roads & Highways, SEZ, EPZ, Shopping Plazas, Storage & Distribution, Sugar, Textiles,Tyres, Refineries, Transport Equiments, Valves, Vegetable Oils, Water & Waste Water Treatment and many other Industries.
with all Contact Details:
Company's Name
Address/ Phone/ Fax
Contact person's Name
E-mail Id
We provide the information of Projects for various stages right from Land Acquisition, Starting Of Civil Work, Vendor Registration & Material Procurement etc. etc. to completion.
We make your Bidding/MARKETING/ Sub-contracting & Planning MORE EASY
GET YOUR COMPANY REGISTERED TODAY AND GET ALL PROJECTS INFORMATIONS DIRECTLY IN YOUR MAIL BOX .
Visit : http://www.industrialdirectoryofindia.com/registration
GET ALL BUYING LEADS FOR YOUR PRODUCT DIRECTLY IN YOUR MAIL BOX
------------------------------------------------------------------------------------------------------------
“NEW PROJECTS THIS WEEK”
