Porus Laboratories Plans For Expansion Of its Active Pharmaceuticals Ingredients Unit
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Porus Laboratories Plans For Expansion
Of its Active Pharmaceuticals Ingredients Unit
Porus Laboratories Pvt Ltd. Unit I ( formerly Drugs & Intermediates Pvt. Ltd. Ltd.) plans to expand the production capacity of its Active Pharmaceuticals Ingredients (APIs) and API Intermediates unit at Nallabandagudem Village, Kodad Mandal in Nalgonda District, Telangana.
Existing Capacity :
APIs and API Intermediates : 2280 TPA
(6333.33 Kg/Day)
Capacity Expansion :
APIs and API Intermediates : 4680 TPA
(1300 Kg/Day)
Note : It envisages capacity augmentation of Seven products ( 4680 TPA) which includes N-Acetylsulfanilyl chloride, Isobutyl Acetophenone, 4-Hydrazino-N-methylbenzene methanesulfonamide
Location : Nallabandagudem Village, Kodad Mandal Nalgonda District, Telangana
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As on April 24, 2015 : The Project is under Planning Stage .
Total existing site area is 6.177 Acres.
The expansion will come up on its existing Area only.
IMPORTANT: As per the the discussion we had
on 09.04.2015 with Porus Laboratories Pvt Ltd. the Project is under Panning Stage.
The company is waiting for Environmental Clearance.
The Expansion Project is Scheduled to be Completed
in 12-15 Months from the date of commencement of the project.
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So, this is the RIGHT TIME to contact and Follow Up at following address
to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
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The Main Scope of Supply includes:
1. Boiler
Capacity : 10 TPH - 1 No. ( Phase-I)
Fuel : Coal
2. Boiler
Capacity : 10 TPH - 1 No. (Phase-II)
Fuel : Coal
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Air Polution Control:
Multicyclone Separator & Bag Filter
There will be flue gas stacks for Boiler which are the main emission source from the plant.
Proper Stack height and air pollution control measures Bag Filter) will be provided in order to achieve norms prescribed by statutory authority.
All the emissions from process will be controlled by providing Wet Scrubbers.
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Existing Status of Heating Equipment:
1.Boiler
Capacity : 5 TPH - 1 No.
Fuel : Coal
1.Thermic Fluid Heater
Capacity : 2.0 Lakh K.Cal/Hr - 1 No.
Fuel : Coal
Note : Existing 5 TPH capacity Coal Fired Boiler will be Stand by on commissioning of Phase-II.
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SS Jacketed Reactor
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Glass Reaction
Vessel
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Chilling Water plant
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Filter Drier
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Cooling Tower
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SOLVENT RECOVERY SYSTEM
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DM/R.O. plant
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Water Softener
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Air Compressor
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Effluent Treatment Plant
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Pumps
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Centrifuge
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SS & HDPE Storage Tanks
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Agitator
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DG set : 250 KVA - 2 Nos. (New)
( Existing : 250 KVA - 2 Nos & 180 KVA- 1 No will be continued )
For back up in the common areas as well as for essential services
above Three D.G.sets will be used..
Water Treatment Plant:
Pumps, Valves, Custom Pipeline Work, Plumbing Work
Iron Filter, ACF, DM Plant etc.
The Total Water requirement after expansion will be 385 m3/Day.
( Fresh Water : 265 m3 /Day + Recycled : 120 m3 /Day)
(Present Consumption : 71.477 m3/Day
Details of Water Consumption (After Expansion )
1.Domestic : 13 m3/Day
2.Process Water : 107.5 m3/Day
3.Boiler Make up 96 m3/Day
4.Cooling Towers Make up : -------------- ( 120 m3/Day -Recycled)
5.Washing : 11 m3/Day
6. QC & R&D : 2.5 m3/Day
7. D,M, Plant 5 m3/Day
8. Scrubber : 5 m3/Day
9. Green Belt : 25 m3/Day
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Fresh Water: 265 m3/Day
Recycled : + 120 m3/Day
======================
Total : 385 m3/Day
Details of Waste Water Generation (After Expansion )
1.Domestic : 10 m3/Day
2.Process Water : 70.5 m3/Day
3.Boiler Blow Down 16 m3/Day
4.Cooling Towers Make up : 10- m3/Day
5.Washing : 11 m3/Day
6. QC & R&D : 2.5 m3/Day
7. D,M, Re-Gen 5 m3/Day
8. Scrubber : 5 m3/Day
9. Green Belt : .........
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Total : 130 m3/Day
Effluent Treatment Plant:
Capacity : 175 m3/ Day (Proposed)
The effluent from cooling and Plant/Equipment washing will be generated and treated in the well designed Effluent Treatment Plant. The treated effluent will be reused.
The effluent generated from the proposed expansion will be mainly from process, washings (floor & Lab washings), DM and softener rejects, scrubbers, cooling towers & boiler blow downs and domestic effluent. HTDS effluents are sent to Effluent treatment plant consist of Stripper, Multiple Effect Evaporator followed by ATFD, Biological treatment and RO. LTDS effluents are sent to Biological treatment system followed by RO. The treated effluent shall be reused for cooling towers, boiler, washings and scrubbers..
FLOW CHART FOR EFFLUENT TREATMENT
HTDS/HCOD : Collection > Equalization & neutralization >
Stripper > MEE > ATFD > TSDF
MEE Condensate will be Reused
LTDS/LCOD :Collection> ETP(Biological Treatment) > Sand
Filter > Carbon Filter >Booster pump to
Membrane Filter set > RO Plant > RO Reject to
MEE RO Permeate to Reused.
Other Equipments:
Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine, Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water & Effluent Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs for the above project may Contact for etc.etc. may Contact for Specified Enquiry at :
Porus Laboratories Pvt Ltd.
4th floor, KKR Square, Flat No.402 & 403
Plot No.5,6,15 & 16 Kavuri Hills, Road No.36
Jubliee Hills Hyderabad - 500033, Telangana, India
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Tel : +91-40- 40118098/99
Email : in...@poruslabs.com
Website
: www.poruslabs.com
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