RJC Agros Plans To Set Up 120 KLD Distillery with Captive Power
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RELEASED : ISSUE October 20 /13
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RJC Agros Plans To Set Up
120 KLD Distillery with CPP
==================================
RJC Agros Limited plans to set up a 120 KLD Grain Based Distillery along with 5 MW Captive Power Plant (Coal / Biomass Based) at Rekulakunta Village in Anantapur District, Andhra Pradesh.
It will produce Extra Neutral Alcohol, Rectified Spirit & Ethanol.
Capacity :
Distillery : 120 KLD
Captive Power Plant : 5 MW
(Coal/Biomass Based)
Botling Plant :
CO2 Recovery Plant :
CO2 generation will be 91.2 TPD and will be recovered in CO2 Recovery plant and will be given to bottling units.
Location : Rekulakunta Village,Anantapur District
Andhra Pradesh.
As 0n October 23, 2013 : The Project is under Planning Stage .
The unit would come up on about 20.92 Acres of Land .
Out of this 6.9 Acres of land The unit will be developed as Green Belt.
IMPORTANT: As per the the discussion we had
on 10.10.2013 with RJC Agros Limited
the Project is under Panning Stage.
The company is waiting for environmental clearance.
The project work is likely to start within 2 to 3 Months.
The Project is Scheduled to be Completed
by November/ December 2014.
So, this is the RIGHT TIME to contact and Follow Up at following address to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
1. Boiler : 50 TPH
Fuel : Coal/ Biomass
2. Boiler : 25 TPH
Fuel : Coal/ Biomass
Heat Exchanger, Air Pre- Heater/ Economiser
*Coal : Imported Coal (Indonesia / Australia)/
Indian Coal (Singareni Collieries Limited)/
Biomass (Local areas)
Raw Materials : The requirement of the Grain (Maize, Corn, Sorghum Grain, Broken rice and Starch based grains etc) to produce 120 KLD ENA (Extra Neutral Alcohol), RS (Rectified Spirit) & Ethanol has been estimated at 320 Tonnes/ Day.
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filter
To control the particulate emissions from Coal Fired boiler will be controlled by ESP/ High Efficiency Bag Filter and emissions will be dispersed through appropriate Stack Height.
Steam generated from the boiler will be utilized in the generation of
5 MW Power and wil also be used for Boiler feed water heating and Distillery.
Flue gases after super heating the steam will pass through Economizer where they will Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be fed to the boiler furnace for burning the fuel.
After Air Pre Heaters flue gases will pass through an Electro Static Precipitator where the Dust Particles will be collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 50 mg/Nm3 through a Chimney of prescribed height.
The dust will be collected from the bottom of the ESP.
High pressure superheated steam from boiler will pass through a Steam Turbine and at the lower pressure will go to the condenser.
The part of the steam will be extracted from the extraction points provided on the turbine, which will be used for distillery.
The condensed steam will return to the steam boiler as condensate and will again be boiled as steam.
While passing through the turbine, the high pressure and temperature steam will rotate the turbine rotor and an Electric Alternator mounted on the same shaft.
Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc. and surplus power will be exported to the state grid.
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Manufacturing Process :
The following are the steps involved in the manufacturing Process for Rectified Spirit/Ethanol/ENA:
1. Milling
2. Liquefaction
3. Saccharification
4. Fermentation
Cleaning & Milling
The Grain is first pre-cleaned for removing stones, dust and foreign materials with the help of Destoner and Magnetic Separators, before milling. Milling involves processing grain through a Hammer Mill
(with screens between 3.2 to 4.0 mm) to production grain flour.
Liquefaction
The whole grain flour is slurred with water, and heat-stable enzyme (a-amylase) is added. The slurry from the milling operation is cooked with steam and this is known as “liquefaction” Liquefaction is accomplished using jet-cookers that inject steam into the grain flour slurry to cook it at temperatures above 100°C (212°F).
Saccharification
After liquefaction, the slurry, now called “Liquefied Grain Slurry,” is cooled to approximately 30°C (86°F), and a second enzyme, Glucoamylase is added. Glucoamylase completes the breakdown of the starch into simple sugar (glucose).
Fermentation
In the fermentation step, yeast is added to the grain mash to begin the process of converting the simple sugars to ethanol. The other components of the grain (protein, oil, etc.) remain largely unchanged during the fermentation process. Duration of fermentation is around 48hrs.
Distillation
Then the product will undergo vacuum distillation or multi-pressure distillation
(which has many advantages over conventional atmospheric distillation.
Vacuum Distillation has lower energy requirement, consistently produces very high quality alcohol and less scaling of distillation trays due to sludge.
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Steam turbine : Capacity- 1500 KWH
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Cooling Tower
Cooled Condenser :
Use of Air Cooled Condenser to be used to reduce water consumption.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Other Equipment :
Slurry Tank with Agitator and motor
……………………………………………………..
Slurry Feed Pump with motor
Liquefaction Tank with agitator and motor
……………………………………………………..
Pump for Initial Liquefaction Tank with motor
……………………………………………………..
Condensate Tank
……………………………………………………..
Condensate Transfer Pump
……………………………………………………..
Final Liquefaction Tank with agitator & motor
……………………………………………………..
Pump for final Liquefaction Tank with motor
……………………………………………………..
Mash cooler
……………………………………………………..
Enzyme Dosing System
……………………………………………………..
CIP TANK
……………………………………………………..
CIP transfer pump with motor
……………………………………………………..
Piping and valves & Instrumentation
……………………………………………………..
Yeast Activation Vessel
……………………………………………………..
Yeast Activation Vessel Recirculation
cum Transfer Pump with motor
……………………………………………………..
Activation Vessel Cooler
……………………………………………………..
Fermented wash Re circulation Pump with Motor
……………………………………………………..
Beer well pumps
……………………………………………………..
Air Blowers
……………………………………………………..
Spent Wash pump with flame proof motor
……………………………………………………..
DG set : (1 No.) will be installed for emergency power Back-up during power failure:
Water Treatment Plant
Oxidisation Chamber, IRF, R.O./D.M. Plant,
Pumps Valves, Custom Pipeline Work
The fresh water requirement of the proposed project is estimated as
1000 m3/day. Water will be sourced from Ground Water.
Effluent Treatment Plant
Waste water will be generated from the plant. Domestic Effluent sent to soak pit.
Industrial effluent will be taken to ETP plant .
The boiler blow down & DM Plant & Softener regeneration water will be treated in a neutralization tank and after treatment it will be mixed with CT Blow down. All these treated effluent streams will be stored in a Central Monitoring Basin (CMB).
The treated effluent will be used for dust suppression , ash conditioning and for onland for irrigation after ensuring compliance with CPCB / APPCB standards.
Spent wash will pass through decanter and then the thin slop from Decanter
will be dried in Multiple Effect Evaporators (MEE) followed by Dryer up to 90% solids w/w.. The DDGS thus obtained will be sold to outside parties.
********************************************************
Other Equipments:
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33 % area (Approx. 6.9 Acres) and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant may Contact for Specified Enquiry at :
RJC Agros Limited .
Plot No. 74, Road No. 4, Renuka Gated Community
Near Mahila Pranganam, JNTU Road
Anantapur - 515002, Andhra Pradesh, India
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Email : rjca...@gmail.com
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**** Customer is not interested to be contacted over phone.
For any other details you may Contact at Our
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# Registered member may refer Sl. No. 4 & Sl. 25 in our
“New Project This Week Issue” of 20th October, 2013 for detailed
information.
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