Suryadev Alloys Is Setting Up 2X35 MW Coal Based Power Plant
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Suryadev Alloys Setting Up 2X35 MW
Coal Based Power Plant
Suryadev Alloys and Power Private Limited is setting up 2 x 35 MW CFBS Coal based Power Plant & 18 MW WHRB Co-generation Plant along with Expansion of Existing Steeel plant to produce 9,00,000 Tons/year of rolled products with 9,20,000 Tons/year of billets, 50 Tons/ day Oxygen Plant at New Gummidipoondi & Sirupulalpettai Villages, Tiruvalluvar District in Tamilnadu.
Capacity :
New Plants:
Power Plant : 2 X 35 MW ( CFBS Coal Based)
Co-Gen Plant : 18 MW WHRB
Oxygen Plant : 50 Tons/Day
Sponge Iron Plant : 2,31,000 Tons/year
Expansion:
Steel Plant : From 140,000 to 9,00,000 TPA
(Additional : 7,60,000)
Intermidiate Product Billets:
From 140,000 to 9,20,000 TPA
(Additional : 7,60,000)
Location :
New Gummidipoondi & Sirupulalpettai Village,
Gummidipoondi Taluk,Tiruvalluvar District,Tamilnadu
,
As 0n January 13, 2011 : The Project is under Planning Stage.
The project would come up on about 90 Acres of Land .
( Existing Land is 29.01 Acre, additional 90 Acre of Land is acquired for the
above Project)
IMPORTANT: As per the discussion we had on 07.01.2011 with Mr. Balaji, Executive Officer of Suryadev Alloys and Power Private Limited, the Project is under Panning Stage now.
The Project work is expected to be started From April,2011.
The Project is Scheduled to be Completed by by December 2012 .
The Main Scope of Supply includes:
Boiler : Fuel : Coal fired
(Circulating Fluidized Bed Combustion Boiler)
Heat Exchanger, Air Pre- Heater/ Economiser
Induction Furnace - 30 Ton & 40 Ton
Re-Heating Furnace
Aod / Laddle Furnace
Rolling Mill
Rottary Klins : 175 Ton - 4 Nos
DG Set :
650 KVA & 750 KVA ( 2 Nos)
Co-Generation Power Plant
The process of sponge iron making by the DRI route will produce a large quantity of flue furnace gas. About 3500 N.Cu.m of flue gas with a calorific value of 900 K.Cal/N.Cu.m will be generated per ton of hot metal produced. It is estimated to generate about 18 tons per hour of steam, which inturn generates about 9000 KW power per 2-kilns, and Hence total Power Generated for 4-kilns together will be 18 MW. The Co-generation power plant will use Air Cooled Condenser for main condensate cooling.
Steam turbine
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack (110 m Height)
Fuel system
Air Pollution Control Equipment :
High Efficiency Electro Static Precipitators (ESP)
Use of Limestone in CFBC boiler to limit SO2 emission
Use of Air Cooled Condenser to reduce water
ESP to minimize the emission of particulate matter.
Dust Control System to minimize the fugitive dust.
Mechanical Handling of scrap and scrap for feeding the raw material to furnace.
A local hood with adequate ID Fan capacity to absorb all the fumes from melting furnace.
Provision of water spray scrubbers to all the electric induction furnace and stack of 30m height.
Use of producer gas in reheating furnace and stack of 30m height.
Provision of ESP to the rotary kiln of sponge iron plant.
Closed shed for coal storage , and water sprinkler in iron ore storage area.
Provision of 30m height stack for LRF/AOD furnace.
Provision of ESP/Stack for Boiler.
Provision of wind shield/water sprinkler for coal storage.
Provision of bag filters at all the transfer point of the Conveyor.
Provision of bag filters at Ash Silo.
Maintaining water column on the Ash Dyke.
Black topping of roads to prevent fugitive emission during transportation
Use of dolochar from sponge iron plant in CFBC Boiler.
Implementation of Rain Water Harvesting System to meet ground water requirements.
Dust Suppression System like fog type and water spray system will be
installed in the material unloading areas like fog type and water spray system will be
installed in the material unloading areas.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Water sprinkler & Bag filter at transfer points.
Cooling Tower
Compressors
Water Treatment Plant
Filters, DM Plant
Pumps Valves, Custom Pipeline Work
The water requirement of 678 m³/day is to be met from bore well within the site.
The plant has been provided with extensive re-circulation systems to minimize make-up water consumption as far as possible. The water requirement in the entire plant operation is only for cooling purposes.
Water : Daily Water Requirement :
Induction furnace coil cooling : 210 M3
Concast Machine cooling : 75 M3
T.M.T : 90 M3
Boiler Make-up :108 M3
D.M. Plant :10 M3
Rotary Kiln Cooling :180 M3
Domestic Consumption : 25 M3
--------------------------------------------------
Total : 678 m³/day
Waste Water & Effluent Treatment Plant:
The quantity of existing and upon expansion plant Industrial waste water viz. Boiler
/Cooling Tower blow down, D.M. Plant regeneration waste and sewage generation are as follows.
Effluent Generated Qty (KLD)
Industrial : 261 KLD
Sewage : 20 KLD
--------------------------
Total : 281 KLD
The Boiler / cooling water blowdown will be taken to 2- Consecutive Cooling Ponds, and then to Guard Pond. From Guard Pond the water will be used for green belt. The domestic sewage will be treated in Sewage Treatment Plant and discharged for green belt.
Other Equipments :
Material Handling Equipment : Conveyor, Screen, Crushers, Hydraulic Equipment/Cranes.
Air Compressor. Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Pressure Filler, Storage Tank, Cooling Tower/ Plant,
Air Conditioning Plant,
Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms.
* An elaborate fire hydrant system covering all the buildings of the proposed power plant as well as outlying areas including coal stockyard would be provided.
Rain water will be stored in a tank for further distribution to fire water storage tank and service water overhead tank.
In addition to the Fire Hydrant System, the following fire protection systems are proposed:
* Automatic High Velocity Water Spray (HVWS) System for the protection of
transformers;
* Automatic Medium Velocity Water Spray (MVWS) System and foam system for fuel oil tanks;
* Automatic MVWS system for coal conveyors, cable galleries, etc.;
* Automatic Sprinkler systems for certain select areas;
* Manual HVWS system for the protection of Turbine Oil Tanks; and
* Portable extinguishers and fire Protection as required
Green Belt Development plan in 30 Acres area Rain water harvesting pits will be constructed to harvest the roof top water inconsultation with State Ground Water Board.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Power Plant may Contact for Specified Enquiry at :
Suryadev Alloys and Power Private Limited
# 2 & 4, "GOLDEN ENCLAVE", 4th Floor,
# 184 P.H Road, Kilpauk,
Chennai. Tamil Nadu, India.
Pin Code - 600 010
----------------------------------
Ph : +91 - 44 - 4222 1000
Fax : +91 - 44 - 4222 1029
Website : www.suryadev.in
------------------------------------------
Contact Person : Mr. Balaji, Executive Officer
Cell : 09381850018
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