Aeidan Industries Plans To Set Up 1040 Ton/Month Chemical Unit
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Aeidan Industries Plans To Set Up
1040 Ton/Month Chemical Unit
Aeidan Industries plans to set up a Synthetic Organic Chemical Production Unit
having Capacity of 1040 Ton/Month at Jhagadia Industrial Estate, Jhagadia in Bharuch, Gujarat.
Capacity : 1040 Ton/Month
Following Products will be manufactured in the proposed plant :
- Meta phenoxy benzyl alcohol : 120 Ton/Month
- Para Anisic Alcohol : 60 Ton/Month
- Cinnamic alcohol : 30 Ton/Month
- 3 Amino 9 Ethyl Carbazole
(AEC) solution : 62 Ton/Month
- 2,4 di methyl aniline
(2,4 xylidine) solution : 78 Ton/Month
- Benzyl acetone : 30 Ton/Month
- 2,5 Dichloro aniline : 60 Ton/Month
- Acetanilide : 600 Ton/Month
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Total : 1040 Ton/Month
[By product : 18 – 20% Acetic Acid Solution : 90 Ton/month]
Location : Jhagadia Industrial Estate
Jhagadia in Bharuch, Gujarat.
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As on September 17, 2013 : The Project is under Planning Stage .
Total site area is 6200 Sq. Meter.
An area of about 2110 Sq. Meter, 34.03% of the total project area will be developed with green belt.
IMPORTANT: As per the discussion we had on 09.09.2013 with
Aeidan Industries the Project is under Panning Stage.
The company is waiting for Environmental Clearance.
The Project is Scheduled to be Completed in 12 Months
From the date of commencement of the project work.
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So, this is the RIGHT TIME to contact and Follow Up at following address
to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
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The Main Scope of Supply includes:
Boiler : 1 TPH - 1 No.
Fuel : Briquette (250 kg/hr)
Stack : 30 Meter (Dia : 500 mm)
Thermic Fluid Heater
Capacity : 15 Lakh Kcal - 1 No.
Fuel : Briquette (600 kg/hr)
Stack : 30 Meter(Dia : 500 mm)
Heat Exchangers, Air Pre-heater/Economiser).
MANUFACTURING PROCESS
META PHENOXY BENZALCOHOL
• To take 1000 Kg. Meta Phenoxy Benzaldehyde (MPBAD) in an Autoclave.
• Then add 5 kg. Nickel (Ni) Catalyst into it.
• Then 25 m3
N2 gas is purged in autoclave and O2 is removed from autoclave.
• After this, pass 250 m3
hydrogen for 10 to 12 hr.
• Then to collect 5 kg Ni collect into filter after filteration.
• This spent Ni catalyst is sent back to the supplier.
• Total 1000 Kg. Meta Phenoxy Benzyl alcohol (MPB Alcohol) is collected & packed in GI /
HDPE Barrels.
PARA ANISIC ALCOHOL
• First o ttake 1000 Kg. Para Anisic Aldehyde in an autoclave.
• Then add 3.5 kg. Nickel (Ni) Catalyst into it.
• Then purge 25 m3
N2 gas into autoclave and remove O2 from autoclave.
• Now pass 240m3
hydrogen for 10 to 12 hr.
• The pressure is maintained at 10 to 12 kg. Now check conversion.
• When conversion is completed then to Filter Para Anisic Alcohol.
• At this stage, 3.5 kg Ni is collected in filter after filteration.
• This spent Ni catalyst is sent back to the supplier.
• Total 1000 kg. Para Anisic Alcohol collected & packed in GI/HDPE Barrels.
ACETANILIDE
• Take 700 kg. Aniline in a Reactor.
• Then add 950 kg. Acetic acid & 5 kg toluene mixture slowly in a Reactor.
• Heat up to 1200 Deg C
• To Collect Dilute Acetic acid.
• To Remove dilute acetic acid completely and then heat up 1200 Deg C to 1400
Deg C.
• Once it reaches upto 1200 Deg C to 1400 Deg C temperature then maintains it for 12 to 14 hrs.
• After maintaining temperature rise the temperature upto 1400 Deg C to 1500 Deg C.
• Then to add 45 kg. Acetic anhydrate in reactor carefully.
• After addition rise the temperature upto 1500 Deg C to 1950 Deg C in vacuum condition.
• When conversion is completed to Acetanilide, cool whole mass at room temperature.
• Then to chill the whole mass.
• Then to pass from flakers and collect the flakes of Acetanilide.
• Total 1000 kg. Acetanilide is collected & packed in 50 kg. PP woven/ HDPE Bags..
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Other Equipments:
1. For Hydrogenation Plant:
SS Reactor : 4.0 KL
---------------------------------------------
Autoclave : 4.0 KL
---------------------------------------------
Autoclave : 3.0 KL
---------------------------------------------
Pressure filter (1000 mm)
Qty : 2 Nos.
---------------------------------------------
Receiver S.S. tank : 3 KL
---------------------------------------------
Vaccum pump with S.S. Tank
Qty : 1 Nos.
---------------------------------------------
Storage Tank : 10 kL
Qty : 4 Nos.
--------------------------------------------
Safety valve (25 kg pr.)
Qty : 2 Nos.
--------------------------------------------
Chilling plant & pump : 40 TR
Qty : 1 No
---------------------------------------------
Rapture Disc (27 kg pressure)
Qty : 2 Nos.
-----------------------------------------------
Flame arrester
Qty : 1 No.
-----------------------------------------------
Cooling Tower with pump
Capacity : 100 TR
Qty : 1 No .
---------------------------------------------
FLP scale (300 kg max)
Qty : 1 No.
-------------------------------------------
G.C. shimadzu
Qty : 1 No.
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Skid Lifter : 8 Tons
----------------------------------------------
Drum Lifter : 1 Ton
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Valve
---------------------------------------------
Pipe line :
---------------------------------------------
Fire hydrant
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2. For Acetanilide Plant:
Reactor with distillation condenser
Capacity : 18KL
---------------------------------------------
Acetic acid pump
Qty : 1 No.
---------------------------------------------
Aniline pump
Qty : 1 No.
---------------------------------------------
Vaccum Pump
Qty : 2 Nos.
---------------------------------------------
Storage Tank
(50 kL, 25 kL x 2, 10 kL)
Qty : 4 Nos.
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Dilute Acetic Acid pump
Qty : 1 No.
--------------------------------------------
Acetic Anhydride pump
Qty : 1 No
---------------------------------------------
Cooling Tower with pump
Capacity : 400 TR
Qty : 1 No
---------------------------------------------
FLP scale (100 kg max)
Qty : 1 No.
-------------------------------------------
Flacker
Qty : 2 Nos.
**************************
DG sets :
200 KVA - 1 No.
For back up in the common areas as well as for essential services
above Four D.G.sets will be installed..
Water Treatment Plant:
Pumps, Valves, Custom Pipeline Work, Plumbing Work
The total water requirement will be 40.5 m3/Day,
(Fresh : 34.5 m3/Day + Recycled : 6 m3/Day)
Necessary water requirement for the proposed project
will be fulfilled from GIDC water supply.
Details of Water Consumption
1.Domestic : 5.0 M3/Day
2. Process Washing : 2.0 M3/Day
3. Cooling Tower (Make-up) : 23.5 M3/Day
4. Boiler : 2.5 M3/Day
5. Softener Regeneration 0.5 M3/Day
6. Gardening : 7.0 M3/Day---------------------------------------------------------------------------------------
Total: 40.5 M3/ Day
Details of Waste Water Generation
1.Domestic : 3.0 M3/Day
2. Process Washing : 2.0 M3/Day
3. Cooling Tower (blow down) : 2.5 M3/Day
4. Boiler blow down : 1.0 M3/Day
5. Softener Regeneration 0.5 M3/Day---------------------------------------------------------------------------------------
Total: 9.0 M3/ Day
Effluent Treatment Plant:
The domestic wastewater generated will be 3 KLD which will be disposed off through Septic
tank/ Soak-pit system. The Industrial effluent generated will be 6 KLD.
The industrial effluent along with septic tank overhead will be treated
in the proposed ETP. ETP treated effluent will be diverted to RO.
Permeate water from RO will be used in cooling tower makeup & RO reject will
be evaporated in evaporator. Sludge from evaporator will be sent to TSDF site for disposal...
The untreated water will be collected in the Collection Tank then it will be diverted to
Neutralization Tank for pH adjustment.
After the adjustment of pH settling over flow will be diverted to Holding Sump.
From holding sump it will be diverted to Pressure Sand Filter and
Activated Carbon Filter respectively for tertiary treatment.
The treated water will be then transferred to Reverse Osmosis.
The rejected water from R.O. will be transferred to Evaporator and Permeate will be recycled for Cooling Tower make up.
The Sludge collected from Primary Settling Tank and Evaporator is send to TSDF site.
Other Equipments:
Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine, Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Green Belt Development plan in 34.03% area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water & Effluent Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs for the above project may Contact for etc.etc. may Contact for Specified Enquiry at :
Aeidan Industries
Prop: Nandosal Industries
Plot no. 4806/7, Ankleshwar GIDC Estate
Ankleshwar - 393002, Dist. Bharuch, Gujarat, India
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Tel : + 91- 2646- 220882
Fax : + 91-2646-227320
Email : nandosali...@gmail.com
Website : www.nandosalindustries.co.in
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