Update : Veda Biofuel Plans To Set Up 120 KLPD Distillery with Captive Power Plant
Industrial Directory Of India
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Veda Biofuel Plans To Set Up
120 KLPD Distillery with CPP
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(Update :Ref Our Earlier Report of 25.02.2012 & 24.08.2012)
Veda Biofuel Pvt Ltd. plans to set up a 120 KLPD Grain based Distillery along with a
5 MW Captive Power Plant at Nadipalli, Pusapatirega in Vijayanagaram District, Andhra Pradesh.
Maize, Corn, Sorghum grain, Broken Rice and Starch based Grains will be used as raw materials.
The company will manufacture Ethanol from this unit.
Capacity :
Distillery : 120 KLPD
Captive Power Plant : 5 MW
The project will be implemented in Two Phases:
1. Phase-I
Distillery : 60 KLPD
Captive Power Plant : 2.5 MW
2. Phase-II
Distillery : 60 KLPD
Captive Power Plant : 2.5 MW
Location : Sy. No. 4, 5, 6, 7, Village Nadipalle
Mandal : Pusapatirega
Vizianagaram District,Andhra Pradesh
As on May 14, 2013 : The Project is under Planning Stage.
IMPORTANT: As per the discussion we had on 06.05.2013 Veda Biofuel Pvt Ltd. the Project is under Panning Stage now.
The Land has been acquired.
The company has obtained the Environmental Clearance.
The project work is likely to start soon , ie. May/June, 2013.
The Project is Scheduled to be Completed in Two Phases:
1. Phase-I
Distillery : 60 KLPD
Captive Power Plant : 2.5 MW
The project work is likely to start soon , ie. May/June, 2013
and will be completed by June, 2014.
2. Phase-II
Distillery : 60 KLPD
Captive Power Plant : 2.5 MW
The project work is likely to start in Q1 of 2015
and will be completed by March, 2016.
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The Main Scope of Supply includes:
Boiler : 28 TPH .
Fuel : Biomass ( Husk) /Indian Coal
Heat Exchanger, Air Pre- Heater/ Economiser
Biomass/Coal will be used as raw material for Steam generation and Power requirement for ethanol plant.
Steam turbine
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack
Fuel system
Cooling Tower
Bottling Plant
Dryer
Multiple Effect Evaporators
Conveyors
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filter
To control the particulate emissions from the Rice Husk and Coal Fired boiler will be controlled by ESP/Bag Filter and emissions will be dispersed through Stack of Suitable Height.
State of Art Bag Filter alongwith adequate stack height will be installed to bring down particulate matter to control particular matter within 100 mg/m3.
CO2 will be recovered and given to Bottling unit.
Flue gases after super heating the steam will pass through Economizer where they will Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be fed to the boiler furnace for burning the fuel.
After Air Pre Heaters flue gases will pass through an Electro Static Precipitator where the Dust Particles will be collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 100 mg/Nm3 through a Chimney of prescribed height.
The dust will be collected from the bottom of the ESP.
High pressure superheated steam from boiler will pass through a Steam Turbine and at the lower pressure will go to the condenser.
The part of the steam will be extracted from the extraction points provided on the turbine, which will be used for distillery.
The condensed steam will return to the steam boiler as condensate and will again be boiled as steam.
While passing through the turbine, the high pressure and temperature steam will rotate the turbine rotor and an Electric Alternator mounted on the same shaft.
Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc.
To control the particulate emissions from the Rice Husk and Coal Fired boiler will be controlled by ESP/Bag House and emissions will be dispersed through Stack of Suitable Height.
DG set : DG sets will be installed for emergency power
Back-up during power failure:
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Water Treatment Plant, Effluent Treatment Plant
Sand Filter, Iron Filter, ACF, DM Plant, Tube Settlers etc.
Pumps Valves, Custom Pipeline Work
Water requirement will be 800 m3/day.
Effluent Treatment Plant
Spent wash will be passed through decanter and thin slop from decanter will be dried in Multiple Effect Evaporators (MEE) followed by dryer upto 90 % solid w/w (DDGS).
Non-process effluent like DM plant, Regeneration water & Boiler Blow Down will be neutralized in neutralization in neutralization tanks and will be mixed with Cooling Tower Blow down..
DDGS will be sold to outside parties. Sludge from neutralization tank (2 Kg/day) will be given to APPCB authorized vendors.
Ash from coal will be given to brick manufacturers/cement plant. Ash from biomass will be utilized as manure. Waste oil will be disposed to the APPCB approved vendors.
Other Equipments:
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant may Contact for Specified Enquiry at :
Veda Biofuel Pvt Ltd.
0-50-15/2, Seethammadhara
Visakhapatnam-530013, Andhra Pradesh, India
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Tel : + 91–891-2711888
Fax : + 91- 891-2711889
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Email : e...@vedabiofuel.com
Website : www.vedabiofuel.com
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