Coromandel Sugars Plans For 45 KLD Distillery with Power Plant...
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Coromandel Sugars Plans For
45 KLD Distillery with Power Plant
==================================
(Update : Refer our Earlier Report Dtd. 24.06.2011)
Coromandel Sugars Limited plans to set up a 45 KLD Distillery along with 30 MW Co-Generation Power Plant in Mandya District, Karnataka.
It will manufacture ENA (Extra Neutral Alcohol) / RS (Rectified Spirit).
Capacity :
Distillery : 45 KLD
Co-Gen Power Plant : 30 MW
(Bagasse/Coal Based)
The plant will run : 300 Days/ Year.
Location : Village Mokavalli, K.R.Pet Taluk
Mandya District, Karnataka.
About Coromandel Sugar Limited :
Coromandel Sugars Limited (formerly M/s ICL Sugar Limited) is an associate company of India Cements Group.
Coromandel Sugars Limited is an existing Sugar Plant of 3500 TCD Capacity at Village Mokavalli, K.R.Pet Taluk Mandya District, Karnataka.
As 0n December 01, 2011 : The Project is under Planning Stage .
The unit would come up within the premises of its existing Sugar Plant of 3500 TCD Capacity at Village Mokavalli, K.R.Pet Taluk Mandya District, Karnataka.
IMPORTANT: As per the the discussion we had
on 24.11.2011 with Coromandel Sugars Limited
the Project is under Panning Stage.
The company is waiting for the clearance from State Pollution Control
Authority.
The company is procuring some of the equipments from Germany and
most of the equipments will be procured locally (Indigenous).
The Civil work likely to start from January,2012 .
June, 2013.
So, this is the RIGHT TIME to contact and Follow Up at following address obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
Boiler : 18 TPH For Distillery Plant
(Spent Wash Fired Boiler)
(Incineration Boiler with 1.5 MW Turbo Generator)
Fuel : 479 Tons/ Day of Spent wash will be generated from Molasses based alchohol or 450 Tons/ Day from Malt Spirit will be evaporated and concentrated spent wash will be burnt as fuel in the boiler.
------------------------------------
Boiler : 140 TPH For Co-Generation Plant
Fuel : Bagasse/ Imported Coal
Quantity : 1560 Ton/Day / 576 Ton/Day
Stack Height : 89 Meter
Heat Exchanger, Air Pre- Heater/ Economiser
--------------------------------------------
Raw Materials :
Cane Molasses /Maize : 192 Tonnes/ Day.
Nutrients : 120 Kgs/ Day.
Antifoam Oil : 100 Kgs/ Day.
Sulphuric Acid : 100 Kgs/ Day.
--------------------------------------------
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filter
To control the particulate emissions from
Bagasse/ Imported Coal
Flue gases after super heating the steam will pass through Economizer where they will Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be fed to the boiler furnace for burning the fuel.
After Air Pre Heaters flue gases will pass through an Electro Static Precipitator where the Dust Particles will be collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 50 mg/Nm3 through a Chimney of prescribed height.
The dust will be collected from the bottom of the ESP.
High pressure superheated steam from boiler will pass through a Steam Turbine and at the lower pressure will go to the condenser.
The part of the steam will be extracted from the extraction points provided on the turbine, which will be used for distillery.
The condensed steam will return to the steam boiler as condensate and will again be boiled as steam.
While passing through the turbine, the high pressure and temperature steam will rotate the turbine rotor and an Electric Alternator mounted on the same shaft.
Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc. and surplus power will be exported to the state grid.
Manufacturing Process Of Distillery
includes :
Fermentation plant
(Fermentor:12 Meter Height of Stack Co2 Scrubber)
Distillation plant
Evaporation plant
Molasses storage tanks
Alcohol storage tanks
Spent wash storage tanks
------------------------------------------------------
Steam turbine
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Cooling Tower
Cooled Condenser :
Use of Air Cooled Condenser to be used to reduce water consumption.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
-----------------------------------------------------------
DG set : 500 KVA (1 No.) will be installed for emergency power Back-up during power failure:
Stack : 13 Meters height of Stack with suitable acoustic
measures to be provided.
--------------------------------------------------------------
Water Treatment Plant
Oxidisation Chamber, Pressure Sand Filter / IRF, R.O. Plant,
Tube Settler
Pumps Valves, Custom Pipeline Work
WATER BALANCE FOR DISTILLERY PLANT
-----------------------------------------------------------
Raw Water : 450 M3/Day + *Recycle Water : 450 M3/Day
DM Plant , Cooling Tower, Fermentation
Water Use :
a. DM Plant Make Up : 100 m3/Day
b. Fermentation : 410 m3/Day
c. Cooling Tower : 377 m3/Day
d. Domestic : 5 m3/Day
e. Wastage : 8 m3/Day
---------------------------------------------------------------------------------------
Total 900 m3/ Day
*Recycle Water : From Process Plant
WATER BALANCE FOR CO-GEN PLANT
-----------------------------------------------------------
Raw Water : 900 M3/Day
R.O. Plant
Capacity : 240 M3/Day
Water Use :
a. R.O. Plant : 410 m3/Day
( Boiler Make Up : 254 M3 + Regen & Rinset : 67 M3
+ Reject : 89 M3 = 410 m3/Day)
2. Cooling Tower : 480m 3/Day
3. Wastage : 10 m3/Day
---------------------------------------------------------------------------------------
Total 900 m3/ Day
WATER BALANCE FOR CO-GEN PLANT
(During Off Season)
-----------------------------------------------------------
Raw Water : 2400 M3/Day
Water Use :
a. R.O. Plant : 96 m3/Day
( Boiler Make Up : 36 M3 + Regen & Rinset : 39 M3
+ Reject : 21 M3 = 96 m3/Day)
2. Cooling Tower : 2294 m3/Day
3. Wastage : 10 m3/Day
---------------------------------------------------------------------------------------
Total 2400 m3/ Day
Effluent Treatment Plant
WASTE WATER REGENERATION & TREATMENT
-----------------------------------------------------------------
During On Season
Boiler Make Up, Cooling Water Bleed Off,
R.O. & D.M Rejection : 240M3/ Day
Sewage : 10M3/ Day
During off Season
Boiler Make Up, Cooling Water Bleed Off,
R.O. & D.M Rejection: 326M3/ Day
Sewage : 10M3/ Day
The Raw Effluent will be collected in a Collection Tank after passing through the Screen Chamber.
From this collection Tank Raw Effluent to be pumped to the Mixing Tank for netrilizing pH by addition of lime.
From this tank to be passed to the Anaerobic by Two Stage Aerobic and Clarifier.
Other Equipments:
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33 % area
and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant may Contact for Specified Enquiry at :
Coromandel Sugars Limited
(An associate company of India Cements Group)
Makavalli, K.R. PET.
Mandya District- 571 426, Karnataka. India
----------------------------------------------------------------
Tel : +91- 8230 -260434
Fax : +91- 8230 -260456
Email : c...@indiacements.co.in
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