Update : Laila Sugars Plans For Expansion Of Sugar Plant with New Distillery & Captive Power Plant....
Industrial Directory Of India
RELEASED : ISSUE MARCH 17 /13
Comprising of Total 81 New Project Enquiries
with Company's Name/ Address/ Phone/ Fax/ Contact
person/E-mail
(Published Every Week
:Electronic Issue)
http://www.industrialdirectoryofindia.com/download
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
(Helpline : +91-900 7158 600)
Laila Sugars Plans For Expansion
Of Sugar Plant with New Distillery & CPP
---------------------------------------------------------------
(Update :Ref Our Earlier Report of 18.11.2010 & 26.09.2012)
Laila Sugars Private Limited plans for expansion of its
Sugar Plant from 2500 TCD to 5000 TCD, setting up
of New Molasses Based Distillery having capacity of
60 KLD and Captive Power Plant of 30 MW + 2 MW
at Kuppatagiri in Belgaum District, Karnataka.
Capacity:
Expansion:
Sugar Plant : 2500 TCD to 5000 TCD
New Plant:
Distillery : 60 KLD
(Initially the proposal was for 30 KLD, later it has been revised to 60 KLD).
Captive Power Plant : 30 MW + 2 MW
(Initially the proposal was for 24 MW + 2 MW, finally it has been revised to
30 MW + 2 MW ).
Location :
Vill : Kuppatagiri, Taluk : Khanapur
Dist: Belgaum, Karnataka
As on March 21, 2013: The Project is in planning stage.
Total existing site area is 98.26 Acres.
An area of about 33 Acres of land will be developed with green belt
which constitutes about 33% of the total project area.
IMPORTANT: As per the discussion we had on 06.03.2013 with
Laila Sugars Private Limited the project is under planning stage.
The company has already obtained the Environmental clearances
and is now waiting for final “NOC’ from state pollution control board.
The Project is Scheduled to be Completed in
one & Half Years from the date of commencement of the project.
So, this is the RIGHT TIME to contact and Follow Up Contractor at following address obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
*****************************
The Main Scope of Supply includes:
1. Boiler : 130 TPH - 1 No.
Fuel : Bagasse (Main Fuel -During Cane crushing season)/
Coal (Auxiliary fuel -During off season)
2. Boiler : 20 TPH - 1 No.
for Distillery
Fuel : Bagasse (Main Fuel -During Cane crushing season)/
Coal (Auxiliary fuel -During off season)
Concentrated Spent Wash
Heat Exchangers, Air Pre-heater/Economizer)
Wet Scrubber for arresting fly ash
Air Pollution Control Equipment :
The sources of emissions from the proposed expansion of sugar & Captive Power Plant
shall be boilers of 130 TPH (01 No.) based on bagasse & coal.
The sources of emissions from the distillery shall be incineration boilers of
20 TPH (01 No.) due to burning of spent wash slops along
with coal.
Adequate air pollution control equipment in the form of Electro static
Precipitator shall be provided for the proposed boilers of
130 TPH capacity (01 No.).
Adequate air pollution control equipment in the form of Cyclone Dust
Collectors/ Wet Scrubber shall be provided for the proposed incineration boilers of 20 TPH capacity (01 No.).
The air pollution control equipment proposed for all the boilers shall
ensure that the air emissions shall confirm to CPCB standards.
Apart from the boilers, standby DG sets shall be the stationary sources.
However, the usage of the same shall be for very limited periods. DG sets shall be provided with stacks of adequate height & noise control measures.
Steam turbine : 30 MW
Coal handling system
Ash handling system
Ash handling system collecting ash from furnace, Combustion chamber ,Economiser, air heater and wet scrubber shall be transported by
Belt Conveyors to a Silo to be provided.
Turbo Alternator :
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Manufacturing Process : Sugar Plant
The process of manufacturing process:
1. Extraction of juice (Crushing)
2. Clarification of juice
3. Concentration of juice (juice to syrup) by evaporation
4. Boiling of Syrup to grain (crystallization)
5. Separation of crystals from mother liquor (Centrifuging)
Cane receiving
Sugarcane Weighment
Sugarcane Unloading: The cart cane will be manually unloaded directly to the cane carrier.
The cane from the trucks and tractor- trailers will be unloaded with the help of cane un-loader crane. The cane will be unloaded on to the feeder table.
Sugarcane Conveying:
The cane from the feeder table will be then dumped to the main cane carrier, which conveys the cane to the cane preparatory devices.
Electronic devices, depending on the cane-crushing
rate control the speed of the cane carrier, and level in the cane carrier etc.
Sugarcane preparation:
The sugar cane will be passed through the cane preparatory devices called leveller, cutter and fibriser where in the cane is cut into small pieces to expose the juice cells for extraction. The preparatory index is about 85-90 %.
Milling:
The prepared cane will then be passing through the milling tandem having
4 mills of three rollers and necessary feeding device.
The mills will be running at about 4.5 to 6.0 RPM driven through hydraulic motors or DC variable speed drives.
The mills loaded hydraulically extract juice from the cane and is subjected for the extraction of juice aided by maceration water and compound imbibition.
The cane will be conveyed between mills with the help of rake type mechanical Conveyors.
Screens then will filter the extracted juice and filtered juice is pumped for further processing.
The fibrous residue after juice extraction known as bagasse will be withdrawn from the last mill and conveyed through drag type steel conveyors to boiler for steam generation. Surplus bagasse will be withdrawn from the conveyor and stored for reuse when necessary.
The bagasse conveyor also has return conveyor to feed the stored bagasse.
DISTILLERY–Alcohol Manufacturing Process
1. Dilution - Preparation of molasses for fermentation
2. Fermentation - Production of alcohol from fermentable
sugars in molasses solution
3. Distillation - Product Recover
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Cooling Tower
Storage Tanks:
DG Set : . 4 Nos
D.G. sets (2x375 KVA + 1x500 KVA+1x1000KVA) will be
installed for stand by arrangement..
Silencer (Acoustic enclosures) to be provided to D.G
Clarifier :
Vacuum Filter
Injection pumps
Sugar ReceivingGross Hopper
Sugar Belt Conveyor
Fluidised Bed Sugar Dryer.
Water Treatment Plant, Effluent Treatment Plant,
Oxidisation Chamber,Filter, R.O. Plant.
Pumps Valves, Custom Pipeline Work
---------------------------------------------
The existing water consumption in the Sugar Plant including
Power Generation is 3894 m3/day.
The water is drawn from River Molaprabha which is flowing at 1.5 Km distance.
Effluent Treatment System and Scheme
Effluent from sugar unit will be treated in Anaerobic Biological plant.
Effluent from Captive Power unit from utilities will be treated and reused for on land
irrigation. Spent wash will be sent to evaporator.
The part of condensate from evaporator will be reused and concentrated and will be sent for incineration in boiler.
The wastewater generated from the Distillery plant will be segregated as process effluent and non process effluent to adopt separate treatment schemes.
Spent wash will be generated as process wastewater from the distillation column.
The other wastewater from the plant include, cooling tower blow down,
water treatment plant regeneration, floor washings and domestic wastewater.
Other Equipment
Material Handling Equipment : Conveyor, Hydraulic Equipment
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials.
Straight Line Steam Tunnel
Pneumatic Piston Filler
Pressure Filler
Storage Tank, Hoses,Cables
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33% area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery plant. may Contact for Specified Enquiry at :
Laila Sugars Private Limited
Vill: Kupatagiri, Taluk: Khanapur
Belguam District
Karnataka-5913027, India
------------------------------------------------
Tel : +91 - 8336- 222482 / 222060 / 295107
Tel : +91 - 8336- 222482
---------------------------------
Website : www.lailasugars.com
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
GET NEW PROJECTS INFORMATIONS ONLINE
http://www.industrialdirectoryofindia.com/download
We provide information on NEW PROJECTS such as Automobiles,Aviation, Breweries & Distilleries, Biotech,Banking & Finance, Cement,Construction & Machineries,Chemicals,Coal,Dairy,Defence, Drugs & Pharmaceuticals, Engineering, Food Processing,Packaging,Fertilizers, Hospitality & Healthcare,HRD Hotels & Restaurant, Infrastructure, IT, ITES, BPO,KPO, Iron & Steel,Logistic. Metallurgy, Minerals, Mining,Material Handling & Warehousing, Oil & Natural Gas, Paper, Passenger Cars, Polymers, Petrolium,Ports,Pipelines, Power & Transmission, Real Estate,Resort & Tourism,Renewable Energy,Rural Development, Roads & Highways, SEZ, EPZ, Shopping Plazas, Storage & Distribution, Sugar, Textiles,Tyres, Refineries, Transport Equiments, Valves, Vegetable Oils, Water & Waste Water Treatment and many other Industries.
with all Contact Details:
Company's Name
Address/ Phone/ Fax
Contact person's Name
E-mail Id
We provide the information of Projects for various stages right from Land Acquisition, Starting Of Civil Work, Vendor Registration & Material Procurement etc. etc. to completion.
We make your Bidding/MARKETING/ Sub-contracting & Planning MORE EASY
GET YOUR COMPANY REGISTERED TODAY AND GET ALL PROJECTS INFORMATIONS DIRECTLY IN YOUR MAIL BOX .
Visit : http://www.industrialdirectoryofindia.com/registration
GET ALL BUYING LEADS FOR YOUR PRODUCT DIRECTLY IN YOUR MAIL BOX
------------------------------------------------------------------------------------------------------------
RELEASED ANNUAL ISSUE :
“NEW PROJECTS THIS WEEK”
Over 2250 Nos Projects Enquries Online
