Revati Cements Setting Up 3 MTPA Integated Cement Plant With 45 MW CPP
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Revati Cements Setting Up 3 MTPA
Integated Cement Plant With 45 MW CPP
Revati Cements Private Limited is setting up a Greenfield Integrated Cement Plant comprising of Cement Plant :
Clinker 2.5 MTPA, Cement 3.0 MTPA along with Coal Based Captive Power Plant : 45 MW at Raghuraj Nagar in Satna District,
Madhya Pradesh
Capacity :
Cement Plant : 3.0 MTPA
Clinker : 2.5 MTPA
Captive Power Plant : 45 MW
(Coal Based)
The company will also lease Two Limestone Mines
(Lease area 766.22 Ha & 140.618 Ha).
Lime Stone Mine : 3.5 MTPA
(Lease area 766.22 Ha) of Limestone Production
Lime Stone Mine : 0.5 MTPA
(Lease area 140.618 Ha) of Limestone Production
Location : Raghuraj Nagar, Satna District,Madhya Pradesh
About Revati Cement :
Revati Cements Private Limited is promoted by Ruchi Group of Indore, Madhya Pradesh. The Group has well established manufacturing and trading facilities for Soyabean Products, Agri-Business, Oils and Fats, Flat Steel, Galvanized Steel and Cold Rolled Steel etc.
To keep pace with the rapidly changing industrial scenario, the group plans to diversify into Cement Sector too.
As 0n May 09, 2011 : The Project is under planning stage.
The project is coming up on about 60.59 Ha of land.
Out of this Built up area 50.59 Ha (125 Acre) is for Cement Plant
& Captive Power Plant and 10 Ha is for Colony.
Green Belt Area : 19.80 Ha.
IMPORTANT: As per the discussion we had on 06.05.2011 with Revati Cements Private Limited the project is under planning stage.
The Land has been acquired.
The company has received the MoEF Clearance.
The project work is likely to start within 3 to 4 Months.
The Project is Scheduled to be Completed
By March,2013 .
So, this is the RIGHT TIME to contact and Follow Up Contractor at following address obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
Boiler ( For CPP) – Coal Fired
Rotary Klin: Rotary kiln with multistage preheater and
precalcinator fo Clinkerisation of the raw meal.
The cement plant will manufacture PPC (1.2 MTPA) and
OPC (1.8 MTPA).
Dry process will be used for cement production.
Vertical Roller Mill will be provided for Drying and Grinding the raw materials.
Bended raw material will be fed to Pyro-Processing section (kiln) and heated at 14500C for clinker formation. Clinker will be cooled and ground at closed circuit ball mills.
In Captive Power Plant, chemical energy of coal will be converted to heat energy for steam generation which will be used to cement mechanical energy in a turbine to electrical energy.
Limestone Mining
Limestone mining will be carried out by Mechanized Opencast method of mining.
Mining will include the following activities:
- Removal of Over Burden
- Drilling & Blasting
- Crushing of Limestone
- Loading
- Transportation to the cement plant via Conveyor Belts
In Lime Stone Mines Crusher will be provided with Water Spray on the Hopper and at material transfer points.
Air Blasters
Clinker Grinder Unit
Grate Coolers
Vertical Roller
Ball Mills
High Efficiency Separators.
Cement Storage Silo
Packing Machine
Air Polution Control Equipment:
Electrostatic Precipitators (ESP) will be provided to cement mill and power plant.
During transportation of mineral from mine to cement plant site, water will be
sprinkled on haul roads. Wet drilling will be done during dust suppression.
Water Spray will be done to control dust generated during loading, transportation,
unloading and crushing etc.
The key emissions generated from Plant process & Limestone mining (i.e.
drilling, blasting, loading, haulage and other transport activities during mine
operation) are particulate matter, Oxides of Nitrogen (NOX) and Sulphur dioxide
(SO2). High efficiency ESP/bag house will be installed with boilers, cooler, kiln,
coal mill and cement mill to meet the PM (Particulate Matter) emission level of
less than the prescribed limit. Fugitive emission shall be controlled by proper
covered storage facilities for raw material & product. Proper water sprinkling shall
be carried out at the mine site & material transfer points.
De-mineralised water from the storage tank will be pumped to the boiler with the
aid of Boiler Feed Pump. The boiler feed water through an Economizer will
the Steam drum and water walls where it is heated and converted to
saturated steam.
The steam from the main steam header will be taken to the
Turbo–Generators. After rotating the turbinethe exhaust steam is
condensed in the Air Cooled Condensers and the
condensed water is pumped to the De-Aerator and fed back to the boilers.
Cooling Tower
DG Sets (as stand by during Power Failure)
Air Conditioning Plant
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive dust.
2. All bins will be totally packed and covered so that there will not be any chance for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust storage bin through a Pneumatic Conveying system.
Water Treatment Plant
Pumps Valves, Custom Pipeline Work
Water requirement will be 3000 m3/Day for the integrated project.
Source of Water: The water requirement will be met
from Satna River.
Details of Water Requirement
1. Cement Plant : 2000 M3
2.Captive Power Plant : 500 M3
3.Mines : 100 M3
4.Colony : 400 M3
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Total 3000 M3
Effluent Treatment Plant
Industrial waste water will be generated from power plant only and will be used
for ash quenching. Domestic effluent will be generated mainly from office toilets
and township, which will be treated in the STP and treated effluent will be
recycled for green belt development and the STP sludge will be used as manure
for green belt development within the plant premises. Hence, the Integrated
Project will be a “Zero Discharge Unit”.
Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Cooling Tower, Blowers, E.O.T.Cranes, Hydraulic Equipments, Complete Laboratory Equipments, Water line Valve, Pump, Storage Tank, Vessels, Pipeline etc. etc.
Fire fighting System as per TAC norms.
een Belt Development plan in 33 % ie. 19.80 Ha area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed, Substation-Control Panel- Electrical Work,Elevators, Plumbing Work, Structural Steel Fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Rotary Klin, Air Slides, Air Blasters, Heat Exchanger, Clinker Grinder Unit, Grate Coolers, High Efficiency Separators, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Water Treatment Plant, Effluent Treatment Plant , Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. etc. may Contact for Specified Enquiry at :
Revati Cements Private Limited
503, Mahakosh House, 7/5, South Tukoganj,
Indore – 452 001 (M.P.) India
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Tel : + 91-731-4017509 / 2518124 / 2518125 /2518126,
Fax : + 91-731-2518127
Email : in...@indiansteels.com
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Website : www.indiansteels.com
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