Update : Almelo Chemicals Plans for 708 Ton/Year Pharmaceutical Unit
Industrial Directory Of India
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Almelo Chemicals Plans for
708 Ton/Year Pharmaceutical Unit
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Almelo Chemicals Pvt. Ltd. plans to set up a New Unit to produce708 Ton/Year at Shabashpally Village, Shivampet Mandal in Medak District, Telangana.
Bulk Drug & its Intermediates having Capacity of
Capacity : 708 Ton/Year
The plant will be established to manufacture 70 Products on campaign basis
( any 9 Products will be manufactured at a time ) with a Total Production Capacity of 708 Ton/Year .
The plant will be set up along with an In-House R&D facility .
Location : Shabashpally Village, Shivampet Mandal
Medak District, Telangana
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As on September 02, 2014 : The Project is under Planning Stage.
Total site area is 23.06 Acres.
An area of about 7.6 Acres( 33.01% ) of land will be developed with green belt .
IMPORTANT: As per the the discussion we had
on 21.08.2014 with Almelo Chemicals Pvt. Ltd..
the Project is under Panning Stage.
The company is still waiting for Environmental Clearance.
The Project is Scheduled to be Completed
in 12 Months from the date of commencement of the project.
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So, this is the RIGHT TIME to contact and Follow Up at following address to obtain
the detailed Enquiry of each product in time and to submit your quotation subsequently.
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The Main Scope of Supply includes:
1. Boiler : 5 TPH - 2 Nos.
Fuel : Coal
Stack : Height : 30 Meter / Dia : 600 mm
2. Boiler : 3 TPH - 1 No.
Fuel : Coal
Stack : Height : 30 Meter / Dia : 400 mm
Heat Exchangers, Air Pre-heater/Economiser)
Wet Scrubber for arresting fly ash
Air Polution Control:
There will be one no of flue gas stack and one process gas stack which
are the main emission source from the plant for each Boiler.
Proper Stack height and air pollution control measures will be provided in order to achieve norms prescribed by statutory authority.
For Boiler Multi Cone Cyclone & Bag filter will be provided with
30 Meter of Stack for 5 TPH Boiler (2 Nos) and 3 TPH Boiler (1 No).
Process Emission:
Scrubber : Gases emission will be scrubbed in Two Stages with Water and Caustic solution, based on the characteristics of the gases.
Solvent Management for Effective Recovery:
Reactor will be connected to Chilled Brine Condenser System
Solvent Storage will be provided with breather valves to avoid losses
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Other Equipments:
SS Reactor
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Dryer
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HCl Fume Scrubber
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Chilling Water plant
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Filter Drier
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Cooling Tower (3000 TR)
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SOLVENT RECOVERY SYSTEM
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DM/R.O. plant
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Water Softener
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Air Compressor
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Effluent Treatment Plant
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Pumps
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Centrifuge
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SS & HDPE Storage Tanks
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Compressor
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DG sets : 350 KVA - 2 Nos.
250 KVA - 1 No.
For back up in the common areas as well as for essential services
above Three D.G.sets will be installed.
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Water Treatment Plant:
Pumps, Valves, Custom Pipeline Work, Plumbing Work
The total Water demand for this project has been estimated as 398 m3/Day.
258 m3/Day shall be drawn from bore well and the balance 140 m3/Day shall berecycled water.
Details of Water Consumption ( Input)
1.Domestic : 13 m3/Day8. QC & R & D : 3 m3/Day
2.Process Water 80 m3/Day
3.Boiler : 63 m3/Day ( 20% Make up)
4. Scrubber : 8 m3/Day
5. Cooling Tower : 40 m3/Day ( Recy : 140 m3/Day)
6. Washing- 8 m3/Day
7. Gardening : 40 m3/Day
9 D.M. Generation : 3 m3/Day
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Total: 398 m3/ Day
(Fresh : 258 m3/ Day + Recycled : 140 m3/ Day)
Total: 398 m3/ Day
Details of Waste Water Generation (Output)
1.Domestic : 10 m3/Day ( Loss : 3 m3/Day)
2.Process Water 85 m3/Day ( Evaporation/Loss: - 5 m3/Day)
3.Boiler (Blow Down) : 11 m3/Day ( Evaporation/Loss:52 m3/Day)
4. Scrubber : 8 m3/Day
5. Cooling Tower (bleed) 15 m3/Day ( Evaporation/Loss:165 m3/Day)
6. Washing- 8 m3/Day
7. Gardening : ----- (Loss : 40m3/Day)
8. QC & R & D : 3 m3/Day
9 D.M. Generation : 3 m3/Day
2.Process Water 85 m3/Day ( Evaporation/Loss: - 5 m3/Day)
3.Boiler (Blow Down) : 11 m3/Day ( Evaporation/Loss:52 m3/Day)
4. Scrubber : 8 m3/Day
5. Cooling Tower (bleed) 15 m3/Day ( Evaporation/Loss:165 m3/Day)
6. Washing- 8 m3/Day
7. Gardening : ----- (Loss : 40m3/Day)
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Total: 398 m3/ Day
(Effluent for Recycle : 143 m3/ Day + Loss : 255 m3/ Day)
Total: 398 m3/ Day
Effluent Treatment Plant:
Capacity : 150 m3/ Day
Reverse Osmosis Plant
About 143 m3 / day of Effluent (Waste Water) will be generated
from process and utilities.
The effluent generated is mainly from process, washings, scrubbers, cooling towers & boiler blow downs and domestic effluent.
The treated wastewater will be reused for flushing and green belt development.
The treatment scheme shall be designed to treat the wastewater and reuse the treated water for Gardening and flushing.
The industrial effluent is proposed to be treated in the proposed ETP with Zero Liquid Disposal (ZLD) System.
The process effluent (High Pollution Stream) will be taken to neutralization tank and treated with suitable chemicals to bring down pH to neutral condition. Then, the effluent will be fed to solvent stripper followed by Multiple-Effect Evaporator (MEE) and ATFD.
The solvent will be stripped initially and collected in a receiver, then the remaining effluent is further concentrated from 4% to 40% in MEE, and further concentrated into salts with 6-8% moisture in ATFD.
The MEE condensate will be routed through proposed biological effluents treatment plant to further treat any residual COD. The low polluting stream wastewater will be mixed with condensate of High polluting stream and treated in the biological treatment system.
The treated water will be used for Cooling Tower, Flushing and Gardening.
Other Equipments:
Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine, Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms.
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water & Effluent Treatment Plant , Fire Fighting Equipment Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs for the above project may Contact for etc.etc. may Contact for Specified Enquiry at :
Almelo Chemicals Pvt. Ltd.
Plot Nos. A-38 & 39, Road No.7, IDA Kukatpally
Hyderabad - 500 037, Telangana, India
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Tel : + 91- 40-27612627
Fax : + 91-40- 27611881
Email : in...@almelochem.com
Website : www.almelochem.com
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