Gwalior Distilleries Plans to Set Up 40 KLD Distillery with 1.2 MW Co-Gen Power Plant...
Industrial Directory Of India
RELEASED : ISSUE DECEMBER 25 /11
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Gwalior Distilleries Plans to Set Up
40 KLD Distillery with 1.2 MW CPP
==================================
Gwalior Distilleries Limited plans to set up a 40 KLPD Grain Based Distillery along with 1.2 MW Co-generation Power Plant (Biomass/Coal based) at Didee Village,Tahsil Bhind in Bhind District, Madhya Pradesh.
Capacity :
Distillery : 40 KLD
Co-Gen Power Plant : 1.2 MW
(Biomass /Coal Based)
Location : Village Didee , Tahsil Bhind
Bhind District, Madhya Pradesh.
As 0n December 30, 2011 : The Project is under Planning Stage .
The unit would come up on about 9.23 Acres of Land .
Green belt will be developed in 33 % area.
IMPORTANT: As per the the discussion we had
on 21.12.2011 with Gwalior Distilleries Limited
the Project is under Panning Stage.
The Project is Scheduled to be Completed by
December, 2013.
So, please Keep the track of this project and Follow Up at following address to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
Boiler : 1 No.
[Exact rating (TPH) yet to be freezed ]
Total Steam required : 254 MT/day
Fuel : Rice husk / Coal
Quantity : 65 Ton/Day / 51 Ton/Day
Heat Exchanger, Air Pre- Heater/ Economiser
--------------------------------------------
Raw Materials :
Cereal grains @ 31500 MT; Sorghum, Maize and Bajara) will used as raw materials.
--------------------------------------------
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filter
To control the particulate emissions from
Rice husk / Coal
will be controlled by ESP and emissions will be dispersed through adequate Stack Height.
Flue gases after super heating the steam will pass through Economizer where they will Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be fed to the boiler furnace for burning the fuel.
After Air Pre Heaters flue gases will pass through an Electro Static Precipitator where the Dust Particles will be collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 50 mg/Nm3 through a Chimney of prescribed height.
The dust will be collected from the bottom of the ESP.
High pressure superheated steam from boiler will pass through a Steam Turbine and at the lower pressure will go to the condenser.
The part of the steam will be extracted from the extraction points provided on the turbine, which will be used for distillery.
The condensed steam will return to the steam boiler as condensate and will again be boiled as steam.
While passing through the turbine, the high pressure and temperature steam will rotate the turbine rotor and an Electric Alternator mounted on the same shaft.
Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc. and surplus power will be exported to the state grid.
Manufacturing Process Of Distillery
includes :
Fermentation plant
Distillation plant
Evaporation plant
Molasses storage tanks
Alcohol storage tanks
Spent wash storage tanks
(288 m3/day)
------------------------------------------------------
Steam turbine
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Cooling Tower
Cooled Condenser :
Use of Air Cooled Condenser to be used to reduce water consumption.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
-----------------------------------------------------------
DG set : 500 KVA (1 No.) will be installed for emergency power Back-up during power failure:
Stack : Adequate height of Stack with suitable acoustic
measures to be provided.
--------------------------------------------------------------
Water Treatment Plant
Oxidisation Chamber, Pressure Sand Filter / IRF, R.O. Plant,
Tube Settler
Pumps Valves, Custom Pipeline Work
The total water requirement will be met from Ground Source.
Total ground water requirement will be 502 m3/day.
However company I strying to explore the possibility of water from Chambal River at 12 Km or Canal (2-3 km) and change source accordingly.
Fresh water requirement should be restricted upto 10 Kl/Kl of alcohol for grain based distillery.
Effluent Treatment Plant
Effluent treatment system for grain based distillery (spent wash and spent lees) alongwith utility wastewater including CPP to be installed for achieving zero discharge.
Spent wash generation should not exceed
6 KL/KL of alcohol production.
EMP should also include the concept of waste-minimization, recycle/reuse/ recover techniques, Energy conservation, and natural resource conservation.
Non-process effluent like DM plant, Regeneration water & Boiler Blow Down will be neutralized in neutralization in neutralization tanks and will be mixed with Cooling Tower Blow down..
Ash from coal will be given to brick manufacturers/cement plant. Ash from biomass will be utilized as manure.
Other Equipments:
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
----------------------------------------------------------------------------------------
Alcohol storage and handling area fire fighting facility as per OISD 117 norms to be followed.
------------------------------------------------------------------------------------------
Green Belt Development plan in 33 % area
and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant may Contact for Specified Enquiry at :
Gwalior Distilleries Limited
L-3, City Center
Bhind-474002, Madhya Pradesh, India
----------------------------------------------------
Tel : +91- 751-2472590
Fax : +91- 751-4066376
--------------------------------------------------
Email : gdpl...@yahoo.com /
Website : www.gwaliordistilleries.com
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