NV Distilleries Plans to Set Up 60 KLD Distillery with Captive Power

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Jul 26, 2012, 1:45:50 PM7/26/12
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               NV Distilleries Plans to Set Up

60 KLD Distillery with Captive Power

   ==================================             

N V International Private Limited  plans to set up  a                  60 KLD Grain Based Distillery along with  4 MW Captive Power Plant (Coal Based)  at Village Badhauli, Tehsil Naraingarh in Ambala District, Haryana. 

It will manufacture ENA (Extra Neutral Alcohol).

 

Capacity :

Distillery                   : 60 KLD

Captive Power Plant : 4 MW

( Fuel Coal/Rice Husk/ Pet Coke)

 

No. of working days of distillery will be 330 days.

 

Location : Village Badhauli, Tehsil Naraingarh

                 Ambala District, Haryana

                    

As 0n  July 26, 2012 : The Project is under Planning Stage .

 

The unit would come up on about 2.8 ha (6.9 acres) of Land .

Green belt will be developed in 0.84 ha out of total land 2.8 ha.

 

IMPORTANT: As per the the discussion we had

on 12.07.2012 with N V International Private Limited the Project  is  under Panning Stage.

 

The project work is likely to start in

August/September 2012

 

The Project   is Scheduled to be  Completed

by March 2013.

 

So, this is the RIGHT TIME to contact  and Follow Up at following address obtain the detailed Enquiry of each product  in time and to submit your quotation subsequently.

 

The Main Scope of Supply includes:

Boiler        : *25 TPH

                    (*may be increased to  40 TPH)   

Fuel             *Coal/Rice Husk/ Pet Coke

Stack Height    : 45 M

 

Heat Exchanger, Air Pre- Heater/ Economiser

 

*Coal/ Rice Husk/ Pet Coke :

   Coal (215-220 TPD)/Rice husk (250-265 TPD )/

    Pet coke (100-110 TPD)  will be used as fuel.

 

Raw Materials : Grains -sorughum (Jawar)/Bajra/wheat/rice/maize), sulphuric acid, sodium hydroxide (caustic) & Calcium Hydroxide, enzymes (Alfa-Amylase and Amylo Glucosidase) will be used as raw materials.

 

Air Pollution Control Equipment :

Electrostatic Precipitators/ Bag Filter

 

To control the particulate emissions from Coal  Fired boiler will be controlled by ESP and emissions will be dispersed through Stack Height  of  45 Meters.

 

Steam generated from the boiler will be utilized in the generation of

4 MW Power and wil also be used for Boiler feed water heating and Distillery.

 

Flue gases after super heating the steam will pass through Economizer where they will  Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be  fed to the boiler furnace for burning the fuel.

 

After Air Pre Heaters flue gases will pass through an Electro Static Precipitator where the Dust Particles will be  collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 

100 mg/Nm3 through a Chimney of prescribed height.

The dust will be  collected from the bottom of the ESP.

 

High pressure superheated steam from boiler will pass through a Steam Turbine and at the lower pressure will go to the condenser.

The part of the steam will be extracted from the extraction points provided on the turbine, which will be used for distillery.

 

The condensed steam will return to the steam boiler as condensate and will again be boiled as steam.

 

While passing through the turbine, the high pressure and temperature steam will rotate the turbine rotor and an Electric Alternator mounted on the same shaft.

 

Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc. and surplus power will be exported to the state grid.

 

Steam turbine

Coal handling system

Ash handling system

Air Cooled Condenser

Power plant stack

Single Chimney

Fuel system

Cooling Tower

 

Cooled Condenser  :

Use of Air Cooled Condenser to be used to reduce water consumption.

 

All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.

 

DG set :

1010 KVA – 1 No

625 KVA  –  1 No

380 KVA  –  1 No

125 KVA  –  1 No

 

will be  installed for emergency power Back-up during power failure:

      

Water Treatment Plant

Oxidisation Chamber, Pressure Sand Filter / IRF, R.O. Plant,

Tube Settler

Pumps Valves, Custom Pipeline Work

 

The fresh water requirement of the proposed project is estimated as

739 m3/day and will be sourced from Ground.

 

Total fresh water requirement from ground water should not exceed 10 KL/KL

of alcohol (i.e. 450 m3/day) for distillery and 180 m3/day for cogeneration unit (4.0 MW).

 

Effluent Treatment Plant

Waste water will be generated from the plant will be treated in ETP.

Domestic Effluent  wiil be sent  to soak pit.

Industrial effluent will be taken to ETP plant and then finally  discharged into the ECP Channel.

Grain Slops (Spent Wash) will be taken through Centrifuge Decanters for separation of Suspended Solids separated as Wet Cake and which goes as cattle feed as it contains higher protein and fibre content 

 

 Other Equipments:

Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes

 DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments  etc

 

Fire Fighting System shall be as per the TAC Norms and cover all areas where  alcohol is produced, handled and stored.

 

Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.

 

Green Belt Development plan in 33 % area 

(Approx. 0.84  Acres) and a scheme for Rainwater Harvesting have to be put in place.

 

Scope Of Entire Civil & Construction Work:

Construction of Office Building, Factory  Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication  Storage Tank, Vessels etc. etc.   

 

Companies/ General Industries/  Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control  Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant   may  Contact for Specified Enquiry at :

 

N V International Private Limited

10th Floor, Vandana Building, 11, Tolstoy Marg

 New Delhi-110001 Delhi, India

----------------------------------------------------------------

Tel          : + 91-11-43107000

Fax         : + 91-11-43107070/71

Email      :    chai...@nvgroup.co.in 

Website :     www.nvgroup.co.in

 

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