Update : Granules India Plans For Expansion Of its Organic Chemical & API Unit From 22.2 TPM to 725 TPM
Industrial Directory Of India
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| Project Update |
Granules India Plans For Expansion
Of its Organic Chemical & API Unit
From 22.2 TPM to 725 TPM
Granules India Ltd. plans to expand the production capacity of its Synthetic Organic Chemicals and intermediates –API and Pharmaceutical Formulation Ingredients (PFI) manufacturing Unit from 22.2 TPM to 725 TPM at Jeedimetla Village Tehsil : Qutubullapur Mandal in Rangareddy District, Telangana.
Capacity Expansion :
Synthetic Organic Chemicals and intermediates –API &
From 22 Ton/Month to 725 Ton/Month
Following Products will be manufactured after expansion :
- Guaifenesin : 150 Ton/Month
- Methocarbamol : 50 Ton/Month
- Metformin HCl : 375 Ton/Month
- Pharmaceutical Form. Ing.(PFI) : 150 Ton/Month
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Location : Jeedimetla Village, Qutubullapur Mandal
Rangareddy District, Telangana.
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As on November 11, 2014 : The Project is under Planning Stage .
Total existing site area is 2.5 Acres.
The expansion will come up on its existing Area only.
IMPORTANT: As per the the discussion we had
on 05.11.2014 with Granules India Ltd. the Project is under Panning Stage.
The company is waiting for Environmental Clearance.
The Project Work is likely to start in Early, 2015.
The Expansion Project is Scheduled to be Completed
in 9 - 12 Months from the date of commencement of the project.
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So, this is the RIGHT TIME to contact and Follow Up at following address
to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
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The Main Scope of Supply includes:
Boiler
Capacity : 5 TPH - 1 No.
Fuel : Coal
Stack : Height- 30 Meter/ Dia :1.3 Meter
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Air Polution Control:
Multicyclone Separator & Bag Filter
There will be flue gas stacks for Boiler which are the main emission source from the plant.
Proper Stack height and air pollution control measures Bag Filter) will be provided in order to achieve norms prescribed by statutory authority.
All the emissions from process are controlled by providing
Wet Scrubbers.
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Existing Status of Heating Equipment:
Presently the company is operating Two Nos. of Boilers of following Capacities:
1.Boiler
Capacity : 3 TPH - 1 No.
Fuel : Coal
Stack : Height- 30 Meters / Dia: 1.3 Meter
2. Boiler
Capacity : 1 TPH - 1 No.
Fuel : Coal
Stack : Height- 30 Meters / Dia: 0,5 Meter
Note : 3TPH Coal fired boiler will be removed
and 1 TPH Boiler will be kept as standby.
Other Equipments:
SS Jacketed Reactor
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Glass Reaction
Vessel
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Chilling Water plant
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Filter Drier
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Cooling Tower
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SOLVENT RECOVERY SYSTEM
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DM/R.O. plant
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Water Softener
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Air Compressor
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Effluent Treatment Plant
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Pumps
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Centrifuge
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SS & HDPE Storage Tanks
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Agitator
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DG sets : 500 KVA - 2 Nos.
( Existing : 325 KVA - 1 No and 125 KVA - 1 No will be removed )
For back up in the common areas as well as for essential services
only above two D.G.sets 2 X 500 KVA) will be used..
Water Treatment Plant:
Pumps, Valves, Custom Pipeline Work, Plumbing Work
Iron Filter, ACF, DM Plant etc.
The Total Water requirement after expansion will be 353.9 m3/Day.
(Present Consumption : 95 m3/Day
Out of 353.9 m3 : 214 m3 shall be fresh water and will be drawn from HMWS&B (Industrial supply) and balance shall be recycled water.
Details of Water Consumption (After Expansion )
1.Domestic : 20 m3/Day
2.Process Water : 55.4 m3/Day
3.Boiler : 38 m3/Day
4.Cooling Towers : 50 m3/Day + * Recycled : 140 m3/Day
5.Washing : 25 m3/Day
6. Garden : 05 m3/Day
7. D,M, / Softener Plant 9.5 m3/Day
8. Scrubber : 05 m3/Day
9. Lab Washings ; 06 m3/Day
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Total: 213.9 m3/Day.(=214 m3/day)
+ *Recycled : 140 m3/Day
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Total : 353.9 m3/Day
Details of Waste Water Generation (After Expansion )
1.Domestic : 18 m3/Day (Loss 2 m3/Day)
2.Process Water : 57.3 m3/Day
3.Boiler : 9.4 m3/Day ( Loss : 29 m3/Day)
4.Cooling Towers : 30 m3/Day ( Loss : 160 m3/Day
5.Washing : 25 m3/Day
6. Garden : 00 m3/Day ( Loss : 5 m3/Day)
7. D,M, / Softener Plant 9.5 m3/Day
8. Scrubber : 05 m3/Day
9. Lab Washings ; 06 m3/Day
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Total: 160.2 m3/Day.
+ Loss : 196 m3/Day
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Total : 356.2 m3/Day
Effluent Treatment Plant:
Capacity : 160 m3/ Day
(Total Industrial Waste Water : 160.2 m3/ Day)
The effluent generated from the proposed expansion will be mainly from process, washings (floor & Lab washings), DM and softener rejects, scrubbers, cooling towers & boiler blow downs and domestic effluent. HTDS effluents are sent to Effluent treatment plant consist of Stripper, Multiple Effect Evaporator followed by ATFD, Biological treatment and RO. LTDS effluents are sent to Biological treatment system followed by RO. The treated effluent shall be reused for cooling towers, boiler, washings and scrubbers..
FLOW CHART FOR EFFLUENT TREATMENT
HTDS/HCOD : Collection > Equalization & neutralization >
Stripper > MEE > ATFD > TSDF
MEE Condensate will be Reused
LTDS/LCOD :Collection> ETP(Biological Treatment) > Sand
Filter > Carbon Filter >Booster pump to
Membrane Filter set > RO Plant > RO Reject to
MEE RO Permeate to Reused.
Other Equipments:
Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine, Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water & Effluent Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs for the above project may Contact for etc.etc. may Contact for Specified Enquiry at :
Granules India Ltd.
Plot No. 15A/1, Phase ‐III, IDA, Jeedimetla
Hyderabad - 500 081 , Telangana, India
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Tel : +91‐40‐66760000/ 30660000
Fax : +91‐40‐23115145
Email : ma...@granulesindia.com
Website : www.granulesindia.com
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