Sushant Minerals Plans To Set Up 1.2 MTPA Pellet Plant with CPP
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Sushant Minerals Plans To Set Up
1.2 MTPA Pellet Plant with CPP
Sushant Minerals Private Limited plans to set up an
Iron Ore Pellet Plant having Capacity of 1.2 MTPA, a Producer Gas Plant of 25800 Nm3/hr along with a Captive Power Plant : 10 MW ( AFBC)
at Sana Indupur and Bada Indupur Village , P.S: Koida, Sundergarh District, Orissa.
Capacity :
1. Iron Ore Pallet Plant : 1.2 MTPA
2. Producer Gas Plant : 25800 Nm3/hr
3.Captive Power Plant : 10 MW
Location :
Sana Indupur and Bada Indupur Village
P.S: Koida, Sundergarh District, Orissa.
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As on JUNE 05, 2013 : The Project is in planning stage.
Total land requirement for proposed Pellet Plant and power plant is 75 Acres which has already been acquired. The land earmarked for future expansion (i.e. 24.14 Acres) is under process of acquisition.
Out of this 33 Acres of Land will be developed as Green Belt.
IMPORTANT: As per the discussion we had last on 27.05.2013 with of Sushant Minerals Private Limited
the Project is under planning stage.
On 3rd May, 2013 , the investment has been approved by the State Government.
Pre-projects activities are on.
The Entire Project is Scheduled to be Completed
in 18 Months from the date of commencement of the project .
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So, this is the RIGHT TIME to contact and Follow Up at following address obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
Captive Power Plant : 1X 10 MW
Boiler (AFBC)
Capacity : 45 TPH - 1 No.
Fuel : Coal)
Heat Exchangers, Air Pre-heater
Other Equipments:.
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Rotary Kiln
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Vibrating Screen
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Steam Turbine - 10 MW: 1 No.
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Air Compressor
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Iron Ore Crusher
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Pumps
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Centrifuge
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Coal Crusher
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Coal/Char Preparing & Handling Plant
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Belt Conveyor
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Reciprocating Feeder
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Agitator
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Filter Press
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Constant Weight Disc Feeder
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Drum Dryer
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Mixer
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Reclaimer
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Raw Materials
Iron ore fines, bentonite, limestone & coal fines for beneficiated iron ore & Pelletisation & Pellet plant, Coal & fines for Power plant will be used as raw materials.
Iron Ore Pellet Plant
Manufacturing process:
Preparation of concentrate: Iron ore fines will be taken to wet grinding.
Then it will be taken to thickener in slurry condition. Overflow water of thickener will be recycled to wet grinding after treatment in settling tank. Concentrate slurry will be
taken to Agitator followed by Filter Press. Iron ore concentrate from filter press will be taken to proportioning system and effluent from the filter press will be recycled back and will be used in wet grinding.
Surge and Pre-proportioning of concentrates: There is concentrate surge
(buffer) bins between concentrate stockyard and concentrate drying, one of its
functions is to pre-proportion hematite and magnetite (or magnetite of different
characteristics) in definite ration to create conditions of stabilizing, the in duration
process, the other function is to balance and buffer the production capacity of
upstream and downstream procedures.
Concentrate drying: In order to meet the requirement of balling and high pressure Roller Grinding for concentrate moisture, Drum Dryer is installed for drying of concentrate in the design. Gas (oil) can be used as fuels for hot Blast Furnace of drum drier, the waste gas from the drier can be discharged to atmosphere after being de-dusted (cleaned) by Eectrostatic Precipitator.
High pressure Roller Grinding: Iron ore concentrate and small amount of spillage
are treated by high pressure roller press to further increase the Blaine of materials
up to more than 2000 cm2 /g, thus the sphericity of being materials is improved and
green ball strength is increased.
Proportioning: The materials to be proportioned concerns dust, iron ore
concentrate and bentonite and Storage Bin are installed respectively for iron ore concentrate and dust.
Proportioning by weight is adopted for all the material to be proportioned to ensure
accurate proportioning. There is Constant-weight feeding device under each
Mixing: In order to ensure full mixing of trace of binder (micro-additive) with
concentrate, intensive mixer is necessary for mixing operation.
Balling: The mixed materials coming from the intensive Mixer are sent to mixed
material bin in the balling room via Belt conveyor, Constant Weight Disc Feeder and Electronic Belt weigher are adopted for the discharge equipment under the bin, the discharge (feed) rate can be automatically adjusted in accordance with the set value 6.0m Balling disc is adopted for the balling equipment.
Screening and distribution (feeding) of green balls For the Green balls produced by balling disc, the unqualified green balls which are less than 8 mm and more than 16mm are screened out by the Roller Classifier (screen).
The normal sized green balls are fed onto the wide belt via Reciprocating (oscillating) Conveyor, and then they are fed onto the Roller Feeder uniformly via wide belt. The roller feeder will also screen out the fines produced during transportation. The screen undersize, together with screen oversized (crushed by oversize smasher), is sent to the intensive mixer for mixing before they return to the balling system. The qualified green balls with the size of 8-16 mm are uniformly distributed on to the grate via roller feeder.
Drying and preheating or green balls
Green balls are fed onto the traveling grate with bed depth or 180-200mm. After the
green balls enter the grate hood, they travel through Updraft Drying Zone (UDD),
Downdraft Drying Zone (DDD) and Preheating Zone (PH).
The hot gas for preheating zone comes from the rotary kiln and the burner inside travelling grate...
The thermal system of traveling grate directly affects the energy consumption of the
whole pelletizing process. In order to reduce the energy consumption and improve
the quality of green ball drying and preheating, the most advanced thermal system
is adopted.
Cooling: The pellet discharged from Rotary Kiln has about 1250 DegC temperature and sized of 8-16 mm. The high temperature pellets are fully cooled on the cooler by blown cold air, and at the same time,
.
Output of product pellet: The cooled pellet discharged from circular cooler is sent to product stockyard via Belt Conveyor, and then are stockpiled by the stacker. They can be width drawn by the Reclaimer when necessary, and they are loaded by truck and transported outside.
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filters
Particulate emissions from the plant will be controlled within 50 mg/Nm3.
The plant shall be provided with Electrostatic Precipitators :
Electrostatic precipitator will be provided to Pellet plant, kiln and FBC boiler to control particulate emissions within 50 mg/Nm3.
For Producer Gas plant : For Fugitive Dust Bag filter and Dry fog system will be used.
The gas coming out of the gassifier main reactor is above 400 Deg C and contains tars in vapor form. This is directly used in the pellet plant. In this process tar is not condensed outside rather it is fed to kiln and burned and the flue gas from the
Kiln is passed through ESP before releasing to the atmosphere. Thus “ZERO TAR” pollution.
Dust suppression (chemical and dry fog type) will be provided to control emissions.
Coal from the coal yard will be crushed in a Crusher and conveyed to coal storage bunkers of Boilers through a system of Conveyor Belts, Crusher and Vibrating Screens and is fed to the furnace.
ESP, Dust Extraction systems for Conveyor Transfer Points, Crusher and Screen house with Hoods, Bag filter and Fans will be provided.
De-mineralised water from the storage tank will be pumped to the boiler with the
aid of Boiler Feed Pump. The boiler feed water through an Economizer will
the Steam drum and water walls where it is heated and converted to
saturated steam.
The steam from the main steam header will be taken to the
Turbo–Generators. After rotating the turbinethe exhaust steam is
condensed in the Air Cooled Condensers and the
condensed water is pumped to the De-Aerator and fed back to the boilers.
Cooling Tower : 1 No.
Closed cycle Cooling Tower.
DG Set :
will be installed for stand by arrangement..
Air Conditioning Plant
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
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Centralized Control System
One centralized Control System will be installed for the operation of major equipment (Boiler, STG, CW System) in the plant and other auxiliary systems (Compressors and DM plant) shall be operated from their relay based local control panels/stations.
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The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive
dust.
2. All bins will be totally packed and covered so that there will not be any chance
for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with
de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust
storage bin through a Pneumatic Conveying system.
Water Treatment Plant :
Oxdisation Chamber, Filter, D.M. Plant, Tube Settler
Pumps Valves, Custom Pipeline Work
Water requirement will be 960 M3/day.
It will be sourced from Suna River.
A Dedicated Pipeline will be laid from Suna River to the plant for conveyance of water .
Details of Water Consumption
1.Domestic : 24 M3/Day
2. Pellet Plant
Process Make up : 336 M3/Day
Cooling Make up : 144 M3/Day
3. Producer Gas Plant : 144 M3/Day
4. Power Plant : 240 M3/Day
5. DM Plant Regeneration : 24 M3/Day
7. Raw Water Treatment : 48 M3/Day
& conveyance losses
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Total: 960 M3/ Day
Effluent Treatment Plant:
Closed loop system will be adopted so that no effluent is discharged from the proposed plant.
Only make up water will be fed into the plant. Acidic and alkaline effluent from cation and anion units of DM Plant will be neutralized in neutralization tank.
Boiler blow down will be neutralized in the neutralization tank before mixing with other effluent streams.
After neutralization, these two effluents will be mixed with cooling tower blow down in a guard pond.
The treated effluent will be used for ash conditioning, dust suppression and green belt development. Service water will be passed through oil separator to remove oil content in the effluent.
Domestic effluent will be treated in septic tank followed by soak pit.
No effluent will be discharged outside the premises and Zero discharge will be adopted.
Rain water harvesting structure will be constructed..
Other Equipments :
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes, DG Set, Air Compressor. Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Pressure Filler, Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant,
Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms.
50 Acres of Greenbelt will be Developed and a scheme for Rainwater Harvesting have to be put in place.
.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Power Plant may Contact for Specified Enquiry at :
Sushant Minerals Private Limited
Plot No.427/1158, New Sundrabasti, District Keonjhar
Barbil-758035, Orissa, India.
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Tel : + 91- 6767- 270103
Fax + 91- 6767-276727
Email : sushant_...@yahoo.co.in
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