Archean Chemical Is Setting Up 3,00,000 TPA Chem Fertilizer Plant
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Archean Chemical Setting Up
3,00,000 TPA Chem Fertilizer Plant
Archean Chemical Industries Pvt. Ltd is setting Sulphate Of a Potash (SOP) manufacturing Unit having capacity of 3,00,000 TPA ( in Two Phases) along with a Captive Power Plant ( Proposed) at the Rann of Kachchh in Gujrat.
Besides SOP, the facility will also produce Industrial Salt Bromine, Magnesium oxide and Gypsum in the process.
Capacity :
Phase I :
Sulphate Of a Potash (SOP) : 1,00,000 TPA
Liquid Bromine : 12,500 TPA
Green Bromine : 2500 TPA
Epsomite : 8100 TPA
PhaseII : 2,00,000 TPA (SOP)
Location :
Greater Rann of Kachchh, NearHajipir, Taluka Bhuj, District Kachchh, Gujarat
,
As 0n January 19, 2011 : The company has achieved financial closure for
the project.
The project would come up on about 262 Hectares of Land .
(Administration Building 7,675
sq. mts, Manufacturing Building 1,22,300 sq. mts,
Utilities section 30,815 sq. mts, Raw +
finished good stores 1,48,350 sq. mts,
Water & Waste water treatment 16,375 sq.
mts, Hazardous waste storage area
6,000 sq. mts, Green Belt (33% of the plant
area - 62 hectares) 2,04,600 sq. mts,
Open area 83,885
sq. mts, Total Production Area 6,20,000 sq. mts,
Sea water storage reservoir 10,00,000 sq.
mts, Solar Evaporation Pond
10,00,000 sq. mts) : Total Area 26,20,00 sq. mts
IMPORTANT: As per the discussion we had on 15.01.2011 with Archean Chemical Industries Pvt. Ltd , the Project is at initial Stage now.
The company has just achieved financial closure for the project.
A consortium of Banks, led by Bank of India, Allahabad Bank, Canara Bank, Bank of Baroda, Punjab National Bank and Union Bank of India, has agreed to extend the for this Project.
The Project Work ( Phase –I) is Scheduled to be Completed by by First Quarter of 2012 .
The Main Scope of Supply includes:
Boiler : 30 TPH (without Cogeneration)/
60 TPH (with Cogeneration)
Fuel : Coal + Lignite
Heat Exchanger, Air Pre- Heater/ Economiser
DG Set : (Standby Power Arrangement)
750 KVA -3 Nos
Stack height :11 mtrs., No. of Stacks : 3 Nos.
Steam turbine
Alternators
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack (110 m Height)
Fuel system
Air Pollution Control Equipment :
High Efficiency Electro Static Precipitators (ESP)
Bag Filters/ Scrubbers
Emissions
from Boiler :
In case the GEB grid power is utilized and available then a 30 TPH Boiler will be installed.
In another case, a 60 TPH Boiler will
be installed with cogeneration facility to
generate power.
The Co-generation
system to generate power from high pressure steams to run the
Steam Turbines and Alternators will be provided.
The high pressure steam will be used to run Turbines and Alternator and Low
Pressure Steams which comes out from turbine exhaust will be used for the processing.
The High Pressure Steams will run the Turbines and Alternators and will produce
10 MW electricity.
Coal and Lignite will be used as fuel for the proposed project.
The fly ash generated will be sold to brick manufacturers.
To control the particulate matter ESP will be installed.
N.B: In either case only one boiler will be installed.
Scrubber
A scrubber will be
attached to the Bromine Bottling section to capture
the bromine gas liberated in the process. It will be scrubbed using a packed
tower primary scrubber (1 no.’s) followed by secondary packed tower scrubber
with caustic soda as scrubbing medium. The scrubber bleed will be recycled as
the process feed.
Use of Limestone in boiler to limit SO2 emission
Use of Air Cooled Condenser to reduce water
ESP to minimize the emission of particulate matter.
Dust Control System to minimize the fugitive dust.
Dust Suppression System like fog type and water spray system will be
installed in the material unloading areas like fog type and water spray system will be
installed in the material unloading areas.
Water will be sprayed to control the dust The conveyor
belts will be covered from all sides with provision of
access doors. Spillages will be removed once in 15 days
• Spray system will be employed for dust suppression
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Water sprinkler & Bag filter at transfer points.
Cooling Tower
Compressors
Bottling Plant
Water Treatment Plant
Filters, DM Plant, Plant, Desalination Plant (R.O.)
Pumps Valves, Custom Pipeline Work
The proposed water requirement will be 14,467 KL/day. The water will be sourced from Sea Water.
A Desalination (RO) plant will be installed for water requirement and the reject will be taken to solar evaporation ponds.
Water : Details of Desalination Plant (R.O.) : Water break-up:
Process : 387.50 KL/day
Boiler : 390.30 KL/day
Cooling : 61.60 KL/day
Washing :258.30 KL/day
Domestic :190.00 KL/day
--------------------------------------------------
Total : 1487.70 m³/day
Waste Water & Effluent Treatment Plant:
About 11,313.4 KL/day of wastewater will be neutralized in the Effluent Treatment Plant. The ETP will comprise of neutralization with lime and settling tanks.
Waste Water from Desalination Plant (R.O.): Break-up
Process waste wate : 74.10 KL/Day
Boiler (Blowdown + : 374.10 KL/Day
Contaminated Stream)
Process waste wate : 199.30 KL/Day
Cooling Tower Blowdown
Washings : 258.30 KL/Day
Domestic Waste Water : 152.00 KL/Day
-----------------------------------------------------
Total : 1057.80 KL/Day
The Boiler / cooling water blowdown will be taken to 2- Consecutive Cooling Ponds, and then to Guard Pond. From Guard Pond the water will be used for green belt. The domestic sewage will be treated in Sewage Treatment Plant and discharged for green belt.
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Details for Raw Materials to be used:
Supply of Chemicals :
Chlorine : 8,395 MT/Annum
Quick Lime 70 % CaO : 4,875 MT/Annum
Caustic Soda lye 50% : 5,500 MT/Annum
Caustic Soda flakes : 504 MT/Annum
98% Sulphuric Acid :5,853 MT/Annum
Harvested Salt Mixture (Kainite) : 7,65,000 MT/Annum
Feed Bittern : 42,40,800 MT/Annum
Crude Magnesium Salts :2,95,000 MT/Annum
Other Equipments :
Material Handling Equipment : Conveyor, Screen, Crushers, Hydraulic Equipment/Cranes.
Air Compressor. Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Reaction Vessels, Agitators, Dosing Systems,Ball Mills, Automatic Weighing Machines for Bulk & Liquid Materials. Pressure Filler, Storage Tank, Cooling Tower/ Plant,
Air Conditioning Plant,
Complete Laboratory Equipments etc
LABORATORY FACILITIES :
The effluent quality will be analyzed daily in the plant’s laboratory.
The laboratory will be equipped with the necessary equipment, necessary glassware & chemicals for routine analysis.
All charts and records will be maintained carefully for future reference.
The air quality analysis incidental to the monitoring programme and other activities such as solid wastes analysis, noise level measurement will be given to an external agency.
List Of Analytical Facilities at Site Laboratory
LIST OF LABORATORY EQUIPMENTS
1. COD Apparatus, BOD Apparatus
2. One Pan Balance
3. Spectrophotometer
4. Oven, water bath, muffle furnace
5. Conductivity Meter
6. pH Meter
7. Refrigerator, Bunsen Burner, Heating Mantles, Necessary Glassware and Chemicals
Fire Fighting System shall be as per the TAC Norms.
* An elaborate fire hydrant system covering all the buildings of the proposed power plant as well as outlying areas including coal stockyard would be provided.
Rain water will be stored in a tank for further distribution to fire water storage tank and service water overhead tank.
In addition to the Fire Hydrant System, the following fire protection systems are proposed:
* Automatic High Velocity Water Spray (HVWS) System for the protection of
transformers;
* Automatic Medium Velocity Water Spray (MVWS) System and foam system for fuel oil tanks;
* Automatic MVWS system for coal conveyors, cable galleries, etc.;
* Automatic Sprinkler systems for certain select areas;
* Manual HVWS system for the protection of Turbine Oil Tanks; and
* Portable extinguishers and fire Protection as required
Green Belt Development plan in 62 Acres area Rain water harvesting pits will be constructed to harvest the roof top water inconsultation with State Ground Water Board.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Power Plant may Contact for Specified Enquiry at :
Archean Group of Companies
5th Floor, Tower 2, TVH Beliciaa
Towers,
No.94, MRC Nagar, Chennai 600 028, India
---------------------------------------------
Tel : +91
44 43033444
Fax : +91 44 43033555 / 777
Website: www.archeangroup.com
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