Gobind Sugar Plans For Expansion Of Sugar Plant and Co-Gen Power Unit
Industrial Directory Of India
RELEASED : ISSUE NOVEMBER 24/13
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Gobind Sugar Plans For Expansion
Of Sugar Plant and Co-Gen Power Unit
Gobind Sugar Mills Limited plans for Expansion of its
Sugar Plant from 7,200 TCD to 10,000 TCD and
Cogeneration Power Plant from 9.7 MW to 39.7MW
at Khamaria-Pandit Village, Dhaurahra Tehsil in Lakhimpur Kheri District, Uttar Pradesh..
Capacity:
Expansion:
Sugar Plant : 7,200 TCD to 10,000 TCD
Co-Gen Power Plant : 9.7 MW to 39.7 MW
Location :
Khamaria-Pandit Village, Dhaurahra Tehsil
Lakhimpur Kheri District, Uttar Pradesh
As 0n November 27, 2013: The Project is in planning stage.
Expansion of the sugar Cane crushing capacity from 7,200 TCD to 10,000 TCD
and Co-Generation Power Plant from 9.7 MW to 39.7 MW will be located
within the existing Plant area.
IMPORTANT: As per the discussion we had on 06.11.2013 with
Gobind Sugar Mills Limited the project is under planning stage.
The company is waiting for Environmental clearances.
The Project is Scheduled to be Completed in
18 Months from the date of commencement of the project.
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So, this is the RIGHT TIME to contact and Follow Up at following address to obtain the detailed Enquiry of each product
in time and to submit your quotation subsequently.
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The Main Scope of Supply includes:
Boiler : 150 TPH - 1 No.
Fuel : * Bagasse
Stack : 70 Meters
Heat Exchangers, Air Pre-heater/Economiser)
Wet Scrubber for arresting fly ash
Existing Status of Heating Equipment:
The company is operating 1 No. Boiler of capacity
70 TPH to meet the steam requirements of sugar plant.
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* Fuel :
Bagasse – 1354 MT/Day in season;
Bagasse – 1040 MT/Day in off season
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Air Pollution Control Equipment :
The sources of emissions from the proposed expansion of sugar & co-gen plant
shall be boiler of 150 TPH (01 No.) based on bagasse .
Adequate air pollution control equipment in the form of Electro static
Precipitator shall be provided for the proposed boilers of 150 TPH capacity (01 No.).
The pollution control regulations limit for the particulate matter emission from
bagasse fired steam generators is 150 mg/Ncum. The proposed plant will operate
during cane crushing season and off-season by using bagasse generated by the
factory during season. Electrostatic precipitators are proposed for the plant steam generator, to contain the dust emission from plant to a level less than 150 Mg/Ncum during bagasse firing.
The Height of the stack for the
150 TPH x 1No boiler which disburses the pollutants has been fixed at 70 meters.
Steam Turbine : 30 MW
Coal handling system
Ash handling system
Ash handling system collecting ash from furnace, Combustion chamber ,Economiser, air heater and wet scrubber shall be transported by
Belt Conveyors to a Silo to be provided.
Turbo Alternator :
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Manufacturing Process : Sugar Plant
The process of manufacturing process:
1. Extraction of juice (Crushing)
2. Clarification of juice
3. Concentration of juice (juice to syrup) by evaporation
4. Boiling of Syrup to grain (crystallization)
5. Separation of crystals from mother liquor (Centrifuging)
Cane receiving
Sugarcane Weighment
Sugarcane Unloading: The cart cane will be manually unloaded directly to the cane carrier.
The cane from the trucks and tractor- trailers will be unloaded with the help of cane un-loader crane. The cane will be unloaded on to the feeder table.
Sugarcane Conveying:
The cane from the feeder table will be then dumped to the main cane carrier, which conveys the cane to the cane preparatory devices.
Electronic devices, depending on the cane-crushing
rate control the speed of the cane carrier, and level in the cane carrier etc.
Sugarcane preparation:
The sugar cane will be passed through the cane preparatory devices called leveller, cutter and fibriser where in the cane is cut into small pieces to expose the juice cells for extraction.
Milling:
The prepared cane will then be passing through the milling tandem having
4 mills of three rollers and necessary feeding device.
The mills will be running through hydraulic motors or DC variable speed drives.
The mills loaded hydraulically extract juice from the cane and is subjected for the extraction of juice aided by maceration water and compound imbibition.
The cane will be conveyed between mills with the help of rake type mechanical Conveyors.
Screens then will filter the extracted juice and filtered juice is pumped for further processing.
The fibrous residue after juice extraction known as bagasse will be withdrawn from the last mill and conveyed through drag type steel conveyors to boiler for steam generation. Surplus bagasse will be withdrawn from the conveyor and stored for reuse when necessary.
The bagasse conveyor also has return conveyor to feed the stored bagasse.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Sugar conveying and bagging:
Sugar hoppers
Sugar Elevator
Sugar Grader -
Sugar handling system :
Sugar & Molasses Storage:
The company will include additional Godown for sugar bags storing and add additional
molasses storage tank to cope with expanded capacity of the plant.
Service Water pump & Storage:
The company will add additional service water pump and storage tank of adequate capacity.
Addition of vibro screen for MOL & filtrate, Addition of MOL storage tank
Cooling Tower
Storage Tanks
Clarifier :
Vacuum Filter
Injection pumps
Sugar Receiving Gross Hopper
Sugar Belt Conveyor
Fluidised Bed Sugar Dryer.
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Water Treatment Plant:
Oxidisation Chamber,Filter, R.O. Plant.
Pumps Valves, Custom Pipeline Work
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Water Requirement :
For Industrial Process
7000 m3/ day in season;
2400 m3/ day in off season
for Domestic :
20 m3/ day
Water requirement will be meet from existing tubewells.
Effluent Treatment System and Scheme:
ETP will be be based on Activated sludge process.
Waste Water Generation :
1000 m3/ day in season;
172 m3/ day in off season
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Other Equipment
Material Handling Equipment : Conveyor, Hydraulic Equipment
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials.
Straight Line Steam Tunnel
Pneumatic Piston Filler
Pressure Filler
Storage Tank, Hoses,Cables
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33% area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery plant. may Contact for Specified Enquiry at :
Gobind Sugar Mills Limited
(Prop : Adventz Group)
Aira Estate, Tehsil : Dhaurahra, Khamaria-Pandit
Lakhimpur Kheri-
262722, Uttar Pradesh, India
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Tel. : + 91-5874-282225
Fax : + 91-5874-282225
Email : gsml...@zuari.adventz.com
Website : www.gobindsugar.com
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