Eytan Labs Plans For Expansion Of its Bulk Drug Manufacturing Unit From 315.0 Kg/Day to 3501.50 Kg/Day

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Jan 12, 2015, 12:41:42 PM1/12/15
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     Eytan Labs Plans For Expansion

Of its Bulk Drug Manufacturing Unit

From 315.0 Kg/Day to 3501.50 Kg/Day


Eytan Labs Limited plans to expand the production capacity of its  Bulk Drug manufacturing Unit from  15.0 Kg/Day to 3501.50 Kg/Day at Gaddapotharam Village , Jinnaram (Mandal) in Medak District, Telangana.

 

Capacity Expansion :  

 

Bulk Drug Manufacturing  

From 15.0 Kg/Day to 3501.50 Kg/Day       

Following Products will be manufactured  after expansion :      

  1. Hydrochloride                                   :      333.33  Kgs/ Day
  2. Ciprofloxacin Lactate                      :      166.67  Kgs/ Day
  3. Efavirenz                                            :        1000  Kgs/ Day
  4. Emtricitabine                                     :    333.33  Kgs/ Day  
  5. Febantel                                             :    166.67  Kgs/ Day  
  6. Nadolol                                               :    166.67  Kgs/ Day  
  7. Lamivudine                                        :    501.50  Kgs/ Day  
  8. Levetiracetam                                  :    333.33  Kgs/ Day
  9. Zidovudine                                         :        500  Kgs/ Day                                                                                               

  -----------------------------------------------------

                                Total  :     3501.50 Kgs/ Day
                             (105.045 Ton/ Month)
         

Location :    Gaddapotharam Village , Jinnaram (Mandal) 

                    Medak District, Telangana 

 

**************************************

As on  January 12, 2015 : The Project is under Planning Stage .

 

Total  existing site area is  8.0 Acres.

The expansion will come up on its  existing Area only.

 

IMPORTANT: As per the the discussion we had

on 06.01.2015 with  Eytan Labs Limited   the Project  is  under Panning Stage.

 

The company is waiting for Environmental Clearance.


The Expansion Project  is Scheduled to be  Completed

in  12 Months from the date of commencement of the project. 


-------------------------------------------------------------------------------

So, this is the RIGHT TIME to contact  and Follow Up at following address

to obtain the detailed Enquiry of each product  in time and to

submit your quotation subsequently.

 

**************************

The Main Scope of Supply includes:

1. Boiler 

Capacity : 5 TPH1 No.

Fuel   :  Coal  

2. Boiler 

Capacity : 3 TPH - 1 No.

Fuel   :  Coal  

 -----------------------------------------------------------------------------------------------

Air Polution Control:

Multicyclone Separator & Bag Filter


There will be  flue gas stacks  for Boiler  which are the main emission source from the plant.

Proper Stack height and air pollution control measures  Bag Filter)  will be provided in order to achieve norms prescribed by statutory authority. 

All the emissions from process will be  controlled by providing Wet Scrubbers.


************************

Existing Status of Heating Equipment:

Presently the company is  operating  1 No. of Boiler of  following Capacity : 

Boiler 

Capacity : 4 TPH - 1 No.(will be continued)  

Fuel   :  Coa

NoteThe unit has an existing coal fired Boiler of 4 TPH capacity and in addition to that 3 TPH & 5 TPH capacity Boilers will be installed for the expansion purpose. 

************************

Manufacturing Process

The manufacturing process of Bulk drugs consists of chemical synthesis extending to stages 
of processing involving different type of chemical reactions.
************************

Other Equipments:

SS Jacketed Reactor

---------------------------------------------

Glass Reaction Vessel      

--------------------------------------------

Chilling Water plant  

---------------------------------------------

Filter Drier        

-----------------------------------------------

Cooling Tower           

---------------------------------------------

SOLVENT RECOVERY SYSTEM         

-------------------------------------------

DM/R.O. plant                    

----------------------------------------------

Water Softener          

---------------------------------------------

Air Compressor          

----------------------------------------------

Effluent Treatment Plant 

----------------------------------------------

Pumps                       

-----------------------------------------------------

Centrifuge

----------------------------------------------

SS & HDPE Storage Tanks      

-----------------------------------------------------

Agitator

----------------------------------------------

 

**************************

DG set :  1000 KVA -  1 Nos.

Existing :  500 KVA -  2 Nos   will be continued ) 


For back up in the common areas as well as for essential services

 above Three   D.G.sets   will be used..

 

Water Treatment Plant:

 Pumps, Valves, Custom Pipeline Work, Plumbing Work

Iron Filter, ACF, DM Plant etc. 

The Total Water requirement after expansion  will be 325 m3/Day.

(Present Consumption : 39.61 m3/Day

 


Details of Water Consumption (After Expansion )

1.Domestic                                 :   3  m3/Day

2.Process Water                         :   51  m3/Day

3.Boiler Make up                            70  m3/Day

4.Cooling Towers Make up  :      189  m3/Day

5.Washing                               :            3  m3/Day

6. Garden                                   :   5    m3/Day

7. D,M, Plant                                 2  m3/Day

8. Scrubber                               :    2  m3/Day

---------------------------------------------------------------------------------------

   Total           : 325 m3/Day

 

Details of Waste Water Generation (After Expansion )

1.Domestic                                 : 2.50  m3/Day

2.Process Water                         :   57.50  m3/Day

3.Boiler Make up                            10  m3/Day

4.Cooling Towers Blow Down  :   33  m3/Day

5.Washing                               :            3  m3/Day

6. D,M, Plant                                 2  m3/Day

7. Scrubber                               :    2  m3/Day

---------------------------------------------------------------------------------------

   Total           : 110 m3/Day

 

Effluent Treatment Plant:

Capacity : 110 m3/ Day

 

The effluent from cooling and Plant/Equipment washing will be generated and treated in the well designed Effluent Treatment Plant. The treated effluent will be reused.


The effluent generated from the proposed expansion will be  mainly from process, washings (floor & Lab washings), DM and softener rejects, scrubbers, cooling towers & boiler blow downs and domestic effluent. HTDS effluents are sent to Effluent treatment plant consist of Stripper, Multiple Effect Evaporator followed by ATFD, Biological treatment and RO. LTDS effluents are sent to Biological treatment system followed by RO. The treated effluent shall be reused for cooling towers, boiler, washings and scrubbers..


FLOW CHART FOR EFFLUENT TREATMENT

HTDS/HCOD : Collection > Equalization & neutralization >

Stripper > MEE > ATFD > TSDF

MEE Condensate will be Reused


LTDS/LCOD :Collection> ETP(Biological Treatment) > Sand

Filter > Carbon Filter >Booster pump to

Membrane Filter set > RO Plant > RO Reject to

MEE RO Permeate to Reused.

 

 Other Equipments:

Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel  with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing  Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine,  Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.

 

Ventilation & Exhaust System

Complete Laboratory Equipments

Fire fighting System as per TAC norms,

 

Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.

                                         

Scope Of Entire Civil & Construction Work:

Construction of Office Building, Factory  Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication  Storage Tank, Vessels etc. etc.   

 

Companies/ General Industries/ Manufacturers /  Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water &  Effluent  Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs  for the above project  may  Contact for etc.etc. may  Contact for Specified Enquiry at  :

 

Eytan Labs Limited    

No. 8-2-293/82/A/234 & 235, TF-1, 3rd floor

Empire square, Road No: 36, Jubilee hills

Hyderabad-500033, Andhra Pradesh, India.

-------------------------------------------------

Tel                :  +91-40-30158184/30158186

Email            :    in...@eytanlabs.com

Website        :    www.eytanlabs.com

 

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